Generator Test Technician

Ingeteam-posted 3 months ago
Full-time • Entry Level
Milwaukee, WI
1,001-5,000 employees
Utilities
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Perform post assembly inspection and mechanical and electrical testing to new or repaired generators (completed units) and test parts/prototypes and ensure conformance to specifications and quality standards. Tests performed includes High Voltage electrical tests, vibration tests and functional tests.

  • May cross-train and be required to work in areas Q1 (Test/Tollgate), Q2 (Incoming Inspection), and Q3 (Faro), if needed.
  • Train new employees in areas in which they already have a Process Knowledge Point in.
  • Test and inspect the utility scale generators (low and high Voltage) following the standard operating procedures to ensure compliance to the specifications and quality standards.
  • Conduct other electrical tests as instructed to determine where errors may be.
  • Coordinate with the production team and schedule the testing activities to ensure delivery goals are met.
  • Work with Test Engineer to set up generators for heat run testing.
  • Prepare and present reports on serial production testing, heat run testing and continuous R&D testing.
  • Use blueprints, work instructions, Standard Operating Procedure (SOP), schematics and electrical testing tools and equipment to check and test assemblies.
  • Ensure each check point and traceability of the component is collected and tracked in the DCS computer system.
  • Track time associated to each job for costing purposes.
  • Ensure each job is tracked appropriately using the job costing system.
  • Use basic measuring, hand and power tools as necessary to open/close connection boxes, secure the generator to the base plate and connect/disconnect power cables.
  • May use overhead crane and forklift.
  • Maintain communications with the quality department to ensure work passes testing and is ready for timely shipment.
  • Report any possible defects in the materials or product to management.
  • Assist in determining reasons for defects and the effect of deviations on product requirements.
  • Assist in establishing inspection and testing procedures.
  • Responsible for the cleanliness, organization and maintenance of their area of work.
  • Maintain safe work practices and adhere to environmental, safety and health standards.
  • Follow the plan and schedule defined by the supervisor and production department.
  • Follow instructions to keep and follow 6S methodology.
  • Learn tasks associated with different generator models, if needed.
  • Ensure tasks are performed according to organizational requirements for quality management and environmental, health and safety standards, policies and procedures.
  • Comply with all company policies, procedures and rules.
  • Complete other duties and work in other areas as assigned by the Company.
  • Be at your workstation on time at the beginning of shift, and when the shift/break bell rings at the start and end of breaks.
  • Leave at end of day when approved by Lead or Supervisor.
  • At least one year experience as a test technician in a manufacturing environment.
  • Good verbal and written comprehension, the ability to thrive in a team environment, and work with necessary supervision.
  • Must have knowledge of electrical and mechanical principles and inspection and testing techniques.
  • Troubleshooting skills preferred.
  • Must have excellent attention to detail and have the ability to follow detailed instructions, blueprints, and interpret and use measuring instruments.
  • General knowledge of mechanical tools and good manual dexterity skills required.
  • Must be able to use precision measuring instruments, gauging devices, test sets, and power tools.
  • Knowledge of Lean principles and tools preferred.
  • Strong attention to detail and the ability to respond to changing priorities required.
  • Must be reliable and have good attendance.
  • The ability to work on different projects as necessary is required.
  • Use of overhead cranes and forklift preferred.
  • Experience in electrical, power converters, and/or inverters preferred.
  • Knowledge of Lean principles and tools preferred.
  • 401(k)
  • 401(k) matching
  • Dental insurance
  • Health insurance
  • Life insurance
  • Paid time off
  • Vision insurance
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