Foundry Mold Maker & Metal Pourer

Ask Chemicals L.P. • Dublin, OH

282d

About The Position

We are seeking a skilled Foundry Mold Maker & Metal Pourer to join our Research and Development (R&D) Pilot-Scale Foundry team in Dublin, OH. This role focuses on producing small-scale experimental castings, developing new molding and pouring techniques, and assisting in the testing of innovative metal alloys and processes. The ideal candidate will have hands-on experience in mold making and metal pouring, a keen attention to detail, and a willingness to collaborate with engineers and researchers on cutting-edge metallurgical projects.

Requirements

• Prior experience in foundry operations, mold making, or metal pouring required; experience in an R&D or pilot-scale environment is a plus.
• Knowledge of metal casting techniques, mold-making methods, and metallurgical principles.
• Ability to adapt to new materials and experimental processes.
• Ability to lift heavy objects (50+ lbs.).
• Ability to work in high-heat environments.
• Ability to stand for extended periods.
• Ability to operate forklift and overhead crane.
• Strong focus on precision and quality in mold making and casting.
• Knowledge of OSHA regulations and foundry best practices.
• Ability to work closely with engineers, researchers, and production staff.

Nice To Haves

• Experience with pilot-scale or prototype casting operations.
• Knowledge of foundry chemical chemistries.
• Familiarity with data collection and process documentation in an R&D setting.
• Certification in foundry or metallurgical operations.

Responsibilities

• Work with researchers to develop and refine mold designs for new materials and processes.
• Prepare and assemble sand molds based on research needs using up to a 200 pound per minute mixer.
• Troubleshoot and adjust molds to ensure high-quality, defect-free castings.
• Operate furnaces to melt and pour various metal alloys, including Grey Iron, Ductile Iron, Steel and Aluminum.
• Maintain precise temperature control and metal purity during the melting and pouring process.
• Conduct controlled metal pouring trials, adjusting techniques as needed to achieve desired results.
• Assist in testing and analyzing casting outcomes, working closely with metallurgists and engineers.
• Adhere to strict safety protocols for handling molten metal and working in high-temperature environments.
• Perform calibrations and safety inspections.
• Maintain pilot-scale foundry equipment, including furnaces, ladles, and molding tools.
• Record process parameters, observations, and outcomes for research documentation.
• Collaborate with R&D teams to analyze results and suggest process improvements.

Benefits

• Industry competitive compensation.
• Opportunities for development and advancement throughout the organization.
• A challenging and valued work environment.

What This Job Offers

• Industry: Primary Metal Manufacturing