Flight Operations Test Manager

AeroVironmentSan Diego, CA
5d

About The Position

The Flight Operations Test Manager will lead all flight-test and range operations for advanced military systems—primarily electronic warfare (EW) and other mission-critical hardware. This role is highly hands-on, spending approximately 75% of time building and flying drones, executing field testing, supporting drone data collection in the office and in the wild, hardware integration, firmware/software updates, and test-range setup/maintenance. The remaining 25% focuses on operational planning, range administration, regulatory compliance, and coordination with federal and DoD agencies. This position manages a small team (2–3 personnel) and requires an FAA Part 107 Remote Pilot Certificate along with experience operating and testing unmanned aircraft systems (UAS) in a defense environment. The ideal candidate is general / entry-level familiar with federal spectrum and flight-authority processes.

Requirements

  • FAA Part 107 Remote Pilot Certificate.
  • 5–10+ years of experience in flight operations, test range management, or UAS integration—preferably in a defense or government environment.
  • Hands-on experience with UAS hardware, electronics, RF systems, and field test instrumentation.
  • Initial / entry-level understanding of US Gov. frequency management processes
  • Demonstrated ability to lead small teams in fast-paced, field-oriented technical environments.
  • Experience with firmware flashing, embedded systems updates, and software configuration workflows.
  • Excellent technical documentation, mission planning, and communication skills.
  • Ability to lift equipment, work outdoors in varied conditions, and travel frequently to test sites.

Nice To Haves

  • Experience supporting Electronic Warfare (EW), RF, or SIGINT systems.
  • Prior military, DoD contractor, or government test-range background.
  • Familiarity with system safety processes, MIL-STD test procedures, or range safety certifications.
  • Understanding of NTIA frequency management processes FAA Part 107, COA/waiver processes, airspace classifications FCC equipment authorization and spectrum regulations DoD or government test-range operations (preferred)
  • Experience with secure communications, encryption devices, or classified hardware handling.
  • Engineering degree in aerospace, electrical, mechanical, or related field (or equivalent experience).

Responsibilities

  • Lead and conduct flight operations, field experiments, and test events for EW and other defense hardware systems.
  • Build, integrate, and maintain prototype hardware, including electronics, RF components, UAS platforms, sensors, and associated test equipment.
  • Perform firmware upgrades, software deployments, diagnostics, and troubleshooting on test articles and support systems.
  • Oversee test range setup, calibration, environmental preparation, and system validation prior to mission execution.
  • Operate UAS platforms (multi-rotor and fixed-wing) in compliance with Part 107 and project-specific operational requirements.
  • Document test results, anomalies, mission logs, and system performance metrics in accordance with engineering and program standards.
  • Support management of all regulatory and permitting workflows related to spectrum use, flight operations, and range activities, including: NTIA frequency authorization requests FAA COAs, waivers, NOTAM submissions, and mission approvals FCC licensing for RF emissions where applicable Coordination with DoD Range Control, Spectrum Managers, and related agencies
  • Develop, maintain, and enforce standard operating procedures (SOPs), safety protocols, and flight-test documentation.
  • Oversee scheduling, logistics planning, and risk assessment for all test events.
  • Manage a small team of test specialists, ensuring proper training, task assignments, and performance oversight.
  • Maintain accountability for range equipment, UAS systems, tools, and compliance documentation.
  • Serve as the primary point of contact for internal stakeholders, government partners, and external regulatory bodies.

Benefits

  • AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown.
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