Filler Operator - PepsiCo

Pepsico•Dallas, TX

11h•Onsite

About The Position

The Filler Operator position at PepsiCo (PBNA) involves the operation of various equipment including the filler, sbo, capper, Filtec, warmer, and blender, strictly adhering to Standard Operating Procedures (SOPs) and performing all necessary quality checks. Key responsibilities include tracking and recording equipment and line downtime, conducting comprehensive line checks (e.g., thermal system set points, fill weights, bottle temperatures, torque checks, brix checks, sensory evaluations, CIP concentrations, bottle code accuracy, and challenging the Filtec rejection system), and performing cap application checks. The role also requires executing operator-related preventive maintenance (PMs), maintaining 100% compliance with HACCP and AIB standards, troubleshooting and making minor adjustments to equipment, verifying filler chart functionality, and performing minor machine maintenance and sanitation tasks according to schedule. Operators are expected to enter QA checks and sanitation records into IQS or similar systems, demonstrate ownership, contribute to team success, and participate in Natural Work Teams and TPM activities. Management reserves the right to modify or add to the duties of the position at any time. The company considers qualified applicants with criminal histories in accordance with applicable laws and is an Equal Opportunity Employer.

Requirements

Able to communicate, read, and write in English
Lift and carry up to 50 pounds on a frequent basis
Work in a safe and controlled manner and comply with GMPs, Standards of Conduct, and Company Policies
Be flexibility to work off-shifts as needed
High School Diploma or GED
Perform basic calculator functions
Manage basic computer applications and HMI
Person awarded this bid will need to be self-directed in the completion of daily tasks and responsibilities.
Must not have been on a DAR in the last 6 months
Handwriting must be legible

Responsibilities

Operate the filler, sbo, capper, Filtec, warmer, blender and associated equipment as instructed in SOP, including performing all required quality checks.
Track and record equipment and Line downtime information
Perform Line Checks, which may include but are not limited to: Thermal system set point, Fill weights, Bottle temps at filling and after cooling, Pull up torques and tamper band check, Rinser set point, Start up, flavor change, and extensive downtime brix checks, Start up and flavor change sensory, CIP concentrations, Bottle code accuracy, Challenge Filtec bottle rejection system, Closure and Bottle data entry in Infinity, Closure and Bottle routine inspections
Perform cap application checks
Perform Operators related PMs on equipment
Maintain 100% compliance with HACCP and AIB standards.
Trouble-shoot and complete minor adjustments on equipment.
Review and verify Filler Chart is working by performing check at required frequency
Perform minor machine maintenance activities as required.
Perform Sanitation of the filler and associated equipment according to sanitation schedule.
Enter QA checks and Sanitation records in IQS or similar system
Demonstrate ownership of the job and add to the success of the team
Participate on a Natural Work Team
Support TPM activities through participation on TPM team and completing required paperwork (CIL, CL, etc.)