Filler Operator Lead- 2nd Shift

LEAHY-IFP

4d•Onsite

About The Position

Lead Filler Operator is responsible for teaching and guiding all lower-level Operators. Responsibility for overseeing filling & packing of products according to the individual work order specifications, while following Good Manufacturing Practices (GMP's) and Safety procedures. Individuals must maintain a safe and pleasant manner while ensuring the department meets its goal of completing as many work orders per day as possible, with maximum safety, quality and accuracy.

Requirements

Read, write, speak, and comprehend English
Comprehend basic math: addition, subtraction, multiplication, division, weights and measures, and efficient use of a calculator
Knowledge and understanding of basic computer and control systems
Possess mechanical aptitude with the ability to assemble, troubleshoot and perform minor repairs on manufacturing equipment.
Ability to communicate both written and orally within the organization
Ability to give positive suggestions to improve operations in the work center
Team Oriented - being helpful, respectful, approachable, building strong working relationships and a positive work environment, is responsible, honest, loyal, interacting with others tactfully, resolving conflicts appropriately, and adapting to change
Ability to manage time efficiently
Ability to work well under changing demands
Follow verbal and written instructions
Must have good work ethics, be highly motivated, and be a hands-on problem solver
Ability to detect, recognize, and judge discrepancies
Requires accuracy, reliability, and attention to quality
Successfully completes and attains passing score of the Lead Operator Test
High school diploma or GED, and 2 years work experience in a manufacturing environment
Vision, hearing, and speaking to meet performance standards
Ability to stand and/or walk for long periods, reach, push, pull, lift, climb, bend, stoop, squat, and use manual dexterity to work with the following tools: filler machines, scales, pallet jacks, drum dollies, mops, brooms, portable stairs, hoses, forklifts etc.
Ability to safely lift up to 50 pounds on a frequent basis and move heavier weights using proper equipment and/or team lifting techniques
Requires ability to work in an environment that may contain dust, odor, moderate level noise, and temperature and ventilation variations while wearing any appropriate safety and/or protective clean room apparel required (e.g.: safety glasses, gloves, hair net, face mask or respirator, and uniforms)

Responsibilities

Practice, teach and enforce the Standard Operating Procedures (SOPs) and Good Manufacturing Practices (GMPs) established for Production
Practice, teach and enforce all Safety and Quality policies and procedures
Practice, teach and enforce all Production Department Policies and Procedures.
Practice, teach and enforce all processing, changeover, clean-up, and sanitation procedures related to equipment and machines in the department, per the Standard Operating Procedures (SOPs)
Create, implement and maintain effective filler operator program and training schedule
Develop and teach high impact filler operators to all aspects of the job
Coordinate new employee training and ensure the success of new operators
Responsible for training new filler operators at all necessary tasks using operational instructions, SOP’s, and SSOP’s
Teach safe, effective and efficient set up, and operation of filler machine, HMI’s, PLC’s and other related machinery
Responsible for sterilization and manual washing of machine components, including COP, CIP and SIP
Responsible for monitoring and maintaining the quality of product and processes and making required operating adjustments
Oversees performance of regular quality testing such as dye testing and seal integrity checks
Assist with minor repair and maintenance of machines
Responsible for the documentation of products for the filler and capper machines; including taking weights, teardowns to check integrity of the cartons, assuring caps are on properly, downtime recording, documenting necessary information on the sanitation log
Perform fill volume and fill weight checks and make volume or net weight adjustments as necessary
Observe entrance of cartons into the machine to detect damaged or defective cartons which would jam the machine. Remove defective cartons when needed.
Maintain and refill supply of caps and cases to machine to always ensure proper plant operation
Assure caps and cases are properly applied and sealed, including inspection of cap glue pattern and case integrity
Knowledge and understanding of basic computer and control systems
Understand the process flow and step by step requirements for aseptic manufacturing
Complete all assigned cleaning tasks as required by the master cleaning schedule or assigned cleaning tasks
Follow and comply with all applicable GMP’s, SOP’s, SSOP’s, SQF, HACCP and all safety procedures
Perform all other duties as assigned