Extrusion Operator - 1st Shift

Masco•Lapeer, MI

4d•Onsite

About The Position

The Operator is responsible for safely preparing, operating, and maintaining vacuum forming equipment to meet safety, quality, and output requirements. This includes troubleshooting process issues, applying known solutions, and continuing to develop technical skills through hands-on learning. Operators are expected to communicate effectively with team members and leaders, escalate problems when necessary, and contribute to a safe, efficient, and continuously improving workplace.

Requirements

High School Diploma or equivalent required.
Strong attention to detail; able to identify defects and inconsistencies.
Basic knowledge of inspection tools (calipers, gauges, boundary samples).
Ability to read and interpret work instructions, quality specifications, and SOPs.
Understanding of troubleshooting, process adjustments, and quality verification.
Effective communication and teamwork skills.
Ability to work independently, make sound decisions, and escalate issues appropriately.
Demonstrates reliability, flexibility, and professionalism.
Lift, push, and pull up to 40 lbs. frequently and up to 60 lbs. occasionally.
Bend, reach, and handle materials at and above shoulder level.
Stand, walk, and pivot for 8–12 hours with regular breaks.
Work extended hours, including daily and weekend overtime as needed.
Use hands to manipulate parts, operate controls, and scan materials.
Safely use production fixtures, tools, and assist devices (such as ergo arms).

Nice To Haves

Previous experience in a production or quality-related role preferred.
Experience with SAP or other quality systems is a plus.

Responsibilities

Review production schedule, materials, and components to confirm readiness.
Verify components using the Bill of Materials (B.O.M.).
Perform equipment start-up procedures in accordance with standards.
Safely operate machines, robots, hand tools, fixtures, and ergo arms.
Use HMI controls to navigate, adjust, and monitor processes.
Follow standardized work to meet safety, quality, and output targets.
Keep raw materials replenished and record production data accurately.
Inspect product at the point of manufacture and make pass/fail decisions per PQR guidelines.
Use inspection plans, boundary samples, and quality tools to ensure compliance.
Report scrap, defective material, and abnormal conditions using escalation procedures.
Troubleshoot vacuum forming process issues using proper adjustment sequences.
Communicate solutions and share lessons learned with team members and leaders.
Perform changeovers, shut-downs, and preventive maintenance as assigned.
Maintain 5S standards and ensure work areas are ready for the next shift.
Apply safe work practices and follow company policies.
Support team members through coaching and collaboration.