Engineer, NPI

Entegris•Colorado Springs, CO

15h

About The Position

The Role: Engineer - NPI We are seeking a highly motivated and skilled NPI Engineer to join our team. This role is crucial for successfully transitioning new, tight-tolerance products from design to high-volume manufacturing. The ideal candidate will have a background in both assembly processes and injection molding, with a focus on producing components for the semiconductor industry. As a NPI (New Product/Process Introduction) Engineer, you will collaborate in a dynamic cross-functional team environment within the global Advanced Purity Solutions (APS) Division of Entegris. In this role, you will help create a competitive advantage for the business by bringing innovative new products into production. This role offers a unique blend of responsibilities including product development, process design, project management and operational experience. The APS division focuses on providing the purity necessary to create advanced materials by integrated device makers (IDMs), original equipment makers (OEMs), and wafer growers in the semiconductor industry. Our customers rely on us for high quality, consistent, reliable, and clean products to produce high-tech devices. In this role you will: A NPI Engineer is capable of the following: Help lead the transition of cutting-edge Micro-environments products from engineering development to high volume manufacturing at the Colorado Springs facilities. Help develop and scale robust manufacturing processes that meet quality, cost, and schedule requirements. Collaborate with R&D and product managers to define minimum and target performance requirements (success criteria) for new products. Work cross-functionally with R&D, engineering, business units, operations, and project management to ensure successful product and process release to HVM (high volume manufacturing). Create and maintain comprehensive manufacturing documentation including work instructions, SOPs, and process records; ensure systems and controls are in place for full-scale production. Train operators and technicians on new processes and equipment, ensuring readiness for scale-up. Assist in developing and executing Validation and Qualification (V&Q)/Management of Change (MOC) protocols for product transfers and new process start-ups, documenting results to ensure compliance with specifications and standards. Conduct PFMEAs, Design Freeze reviews, and Manufacturing Assessments covering site selection, material planning, waste management, ramp/capacity planning, and cost roadmap development. Limited technical project management to support customer sample builds and qualification runs. Identify and document design improvement opportunities and process inefficiencies; collaborate with product development to implement corrective actions. Apply Lean and Six Sigma methodologies (including DMAIC) to improve yield, reduce variation, and increase capacity using a strong statistical foundation. Troubleshoot and resolve technical issues related to new product builds, tooling, and process performance using fast and creative problem-solving techniques. Participate in design and mold reviews, ensuring compliance with Entegris global and site-specific standards. Use stage-gate processes to guide products from Engineering Phase to Pilot and Manufacturing Phases, focusing on First Pass Yield (FPY) and cycle time (labor reduction) improvements. Maintain strong presence on the production floor to gain deep understanding of process constraints and opportunities. Collaborate with Subject Matter Expert (SME) in key manufacturing processes such as injection molding, ultrasonic welding, CNC machining, inspection systems, laser marking, and data collection/reporting systems. Review part drawings and specifications, assess critical and FAIR dimensions, and work with development teams to align product capabilities with requirements. Clearly document processes, procedures, and lessons learned for future reference and process ownership. Conduct manufacturing readiness assessments to identify gaps and track progress against IRD/Mfg. metrics. Support audits and process analysis to recommend improvements in safety, quality, cost, waste reduction, and efficiency. Predict and analyze actual product sampling costs in SAP. Assist with establishing master data in SAP for new part numbers.

Requirements

BS or MS in Engineering with 2 to 3 years related experience in Engineering or Manufacturing withinthe Semiconductor industry and/or experience in plastic part processing and assembly in a tech ormedical field. A background in injection molding products and processes is a bonus.
Expertise in assembly processes for clean, tight-tolerance products and electro-mechanical systems.
Knowledge of injection molding processes, materials, and tooling.
Strong analytical skills and a data-driven approach to decision-making.
Exceptional written and verbal communication skills, with the ability to clearly convey technical information to diverse audiences.
Strong understanding and practical experience in conducting DFMEA/PFMEA .
Familiarity with metrology and various measurement techniques.
Proficient in statistical process control (SPC) and other statistical tools for utilizing data for informed engineering related decision-making. Experience with JMP or Minitab is critical, experience with JSL (JMP scripting language) is a bonus.
Strong hands-on experience in injection molded products, process, and assembly including tooling and analytical problem-solving skills.
Utilize various methods to simulate and analyze designs using FEA, CFD, and Moldflow software.
Support existing products by developing test plans and supporting validation and qualification efforts for product/process changes.
Strong desire to learn a variety of products, compile existing knowledge, and become a subject matter expert.
Investigate, document, troubleshoot, and develop solutions during the new product / process development phases.
Ability to provide guidance for new products, processes, molds, and resins, ensuring robust processes using scientific and systematic manufacturing techniques.
Willing to travel internationally to other Entegris facilities, vendors, suppliers, and customers as needed.
Proactive, self-motivated, and able to manage multiple projects simultaneously in a fast-paced environment
Strong interpersonal skills and ability to be a strong contributor to a cross-functional development team
Ability to adapt to changing responsibilities quickly based on business needs

Nice To Haves

Certifications: Black Belt or Green Belt in Six Sigma/Lean Sigma is highly preferred.

Responsibilities

Help lead the transition of cutting-edge Micro-environments products from engineering development to high volume manufacturing at the Colorado Springs facilities.
Help develop and scale robust manufacturing processes that meet quality, cost, and schedule requirements.
Collaborate with R&D and product managers to define minimum and target performance requirements (success criteria) for new products.
Work cross-functionally with R&D, engineering, business units, operations, and project management to ensure successful product and process release to HVM (high volume manufacturing).
Create and maintain comprehensive manufacturing documentation including work instructions, SOPs, and process records; ensure systems and controls are in place for full-scale production.
Train operators and technicians on new processes and equipment, ensuring readiness for scale-up.
Assist in developing and executing Validation and Qualification (V&Q)/Management of Change (MOC) protocols for product transfers and new process start-ups, documenting results to ensure compliance with specifications and standards.
Conduct PFMEAs, Design Freeze reviews, and Manufacturing Assessments covering site selection, material planning, waste management, ramp/capacity planning, and cost roadmap development.
Limited technical project management to support customer sample builds and qualification runs.
Identify and document design improvement opportunities and process inefficiencies; collaborate with product development to implement corrective actions.
Apply Lean and Six Sigma methodologies (including DMAIC) to improve yield, reduce variation, and increase capacity using a strong statistical foundation.
Troubleshoot and resolve technical issues related to new product builds, tooling, and process performance using fast and creative problem-solving techniques.
Participate in design and mold reviews, ensuring compliance with Entegris global and site-specific standards.
Use stage-gate processes to guide products from Engineering Phase to Pilot and Manufacturing Phases, focusing on First Pass Yield (FPY) and cycle time (labor reduction) improvements.
Maintain strong presence on the production floor to gain deep understanding of process constraints and opportunities.
Collaborate with Subject Matter Expert (SME) in key manufacturing processes such as injection molding, ultrasonic welding, CNC machining, inspection systems, laser marking, and data collection/reporting systems.
Review part drawings and specifications, assess critical and FAIR dimensions, and work with development teams to align product capabilities with requirements.
Clearly document processes, procedures, and lessons learned for future reference and process ownership.
Conduct manufacturing readiness assessments to identify gaps and track progress against IRD/Mfg. metrics.
Support audits and process analysis to recommend improvements in safety, quality, cost, waste reduction, and efficiency.
Predict and analyze actual product sampling costs in SAP.
Assist with establishing master data in SAP for new part numbers.