Electric Motor Coil Winder (Experienced and Entry-Level)

DREISILKER ELECTRIC MOTORS INC•Glen Ellyn, IL

About The Position

Job Summary: The experienced Winding Technician will have working knowledge of electric motor repair shop services whereas the entry level candidates will be taught to prepare/strip stators and/or armatures for AC/DC electric motors and special equipment by performing the following duties. Entry-Level Essential Job Responsibilities: Will be required to learn and perform our motor stripping process, which requires use of a respirator and the ability to withstand stripping room environment and temperatures. Take physical measurements, electrical measurements, and verify connections of winding Strip and remove windings using the Dreisilker MotorSafe method: Core loss test laminations Take data Cut winding head precisely with abrasive saw Heat windings to around 400 Fahrenheit Hydraulically extract coils Remove remaining insulation and insulation paper Clean, scrape, sand, file and deburr lamination steel core for rewinding Insert coils into lamination slots according to connection data Prepare winding slot insulation by measuring, cutting, folding and creasing Tape coils with insulation tape Assist with dipping, trickling, vacuum pressure, and encapsulation of windings Performs other routine duties as assigned and required by management. Training and/or Experienced-Level Job Responsibilities: Inspect windings and coils of electro-mechanical apparatus Electrically test windings to international standards and to electrical tolerance requirements Make sample coils in preparation for manufacturing of form or random wound coils Manufacture coils using automatic winding, spreading, looping, and or tensioning machines Insert coils into lamination slots according to connection data Shape winding heads to proper dimension, tie down and/or insert blocking Make electrical connections and test connections Solder, braze, or weld electrical connections Clean commutator risers with hand tools Physically measure wire sizing and insulation sizing with micrometers Assist with root-cause-failure-analysis Perform basic tests on electric motors. Performs service calls as requested. Performs other routine duties as assigned and required by management. DEM offers a competitive salary and benefits package: Medical Dental STD LTD Life Insurance 401(k) options Paid vacation Holidays

Requirements

High School diploma or a general education degree (GED)
Electrical or mechanical aptitude needed.

Nice To Haves

3-5 years experience reading electrical schematics preferred.

Responsibilities

Learn and perform our motor stripping process
Take physical measurements, electrical measurements, and verify connections of winding
Strip and remove windings using the Dreisilker MotorSafe method
Core loss test laminations
Take data
Cut winding head precisely with abrasive saw
Heat windings to around 400 Fahrenheit
Hydraulically extract coils
Remove remaining insulation and insulation paper
Clean, scrape, sand, file and deburr lamination steel core for rewinding
Insert coils into lamination slots according to connection data
Prepare winding slot insulation by measuring, cutting, folding and creasing
Tape coils with insulation tape
Assist with dipping, trickling, vacuum pressure, and encapsulation of windings
Inspect windings and coils of electro-mechanical apparatus
Electrically test windings to international standards and to electrical tolerance requirements
Make sample coils in preparation for manufacturing of form or random wound coils
Manufacture coils using automatic winding, spreading, looping, and or tensioning machines
Shape winding heads to proper dimension, tie down and/or insert blocking
Make electrical connections and test connections
Solder, braze, or weld electrical connections
Clean commutator risers with hand tools
Physically measure wire sizing and insulation sizing with micrometers
Assist with root-cause-failure-analysis
Perform basic tests on electric motors.
Performs service calls as requested.
Performs other routine duties as assigned and required by management.