Dimensional Evaluator SSBO

PCC Talent Acquisition Portal • Clackamas, OR

8h

About The Position

The primary responsibility of this job will be rework grinding, with the expectation of performing Visual/Dimensional Inspection as directed. MISSION: To identify and correct visual / dimensional flaws in castings to insure the final product meets customer specifications. Based on business needs, may be required to perform the functions of visual / dimensional inspection, straightening, and CMM evaluation/disposition (along with their associated tasks i.e. hardness testing, UTT, targeting, etc.) as defined on PCC Technique Cards, blueprints and other documentation/work instructions. NOTE: The aim of this description is to recognize multi-skilled work which facilitates the flow of parts. Instead the multiple tasks are performed on the parts by a single employee. Each employee is expected to apply an average of 20 percent of their total hours worked, performing on one or more secondary functions in addition to a primary “core” function. Examples: If your primary “core function” is visual dimensional inspection, then the secondary function of straightening and/or CMM evaluation/disposition must be performed a minimum of 20% of the time. If your primary “core function” is straightening, then the secondary function of visual dimensional inspection and/or CMM evaluation/disposition must be performed a minimum of 20% of the time.

Requirements

• Current valid certification required in visual / dimensional inspection and UTT inspection.
• Ability to perform mathematical calculations as required.
• Ability to communicate effectively both verbally and in writing.
• Ability to read, follow and interpret blueprints is required.
• Ability to read and follow complex instructions on Technique Cards, Process Control Procedures and other technical specifications.
• Ability to work independently and as a team member, and to give and receive instructions and training.
• Physical ability to perform the essential job functions with or without reasonable accommodation.

Nice To Haves

• Some business operations may require rework analyst certification.
• Previous training and/or experience in one or more of the following areas is preferred: straightening, targeting, grinding or CMM disposition.
• Preference may be given to applicants who hold Rework Analyst Certification

Responsibilities

• Grinding Objective : to review inspection paperwork, and grind and blend defect areas on castings; to blend welds to blueprint tolerances.
• Reviews x-ray/inspection paperwork, sketches and blueprints to determine grinding requirements.
• Removes surface and blind cavity defects from castings using rotary files, burrs, abrasives or belts to prepare castings for repair.
• Blends and reworks repaired areas to specified tolerances; may use hand-held sandblaster.
• Visual / Dimensional Inspection Objective: to visually and dimensionally inspect castings in accordance with customer specifications and to ensure that only necessary rework is performed.
• Follows Quality Systems and Technique Card requirements.
• Fixtures some parts and leaves others freestanding.
• Visually inspects castings as required.
• Dimensionally inspects castings for conformance to blueprint and Technique Card specifications using templates, micrometers, fixtures, gauges, calipers, ultrasound, boroscope and other dimensional measuring devices.
• Checks casting hardness using Brinell, Rockwell and other instruments.
• Marks castings to identify area needing rework, mill rates, etc. in order to meet dimensional and visual specifications.
• Adjusts fixtures, gauges and precision measuring tools to calibrated standards.
• Straightening Objective: to straighten castings to meet dimensional tolerances and customer specifications.
• Sets up castings on surface plates or fixtures.
• Evaluates the condition of parts using precision measuring toolsto determines the most effective method of straightening castings.
• Establishes datums to casting surfaces and fixtures on surface plates straightens to a rotational tolerance.
• Straightens casting to the required configuration using a variety of tools and devices, including presses, straightening fixtures, profile templates, and power or manual tools.
• CMM Evaluation/Disposition Objective: to review CMM Reports and determine using Technique Card Hit Maps and customer specifications if castings are in accordance with customer specifications and to ensure that only necessary rework is performed
• Reviews CMM Reports for discrepancies.
• Evaluate the CMM BT (Before Target) report and utilizing Localized Alignment.
• Values (LAV) establish rest point values for targeting.
• Determine if discrepancies are acceptable to customer specification and/or applicable part specific requirements.
• Evaluate discrepant part/s using standard Visual/Dimensional Inspection techniques to determine necessary rework to reprocess part/s back to customer specification.
• Marks castings to identify area/s needing rework in order to meet specifications.
• Routes discrepant part/s to the Rework Analyst for reprocessing.
• Casting Repair and Analysis Make recommendations to resolve part non-conformity.
• May work in other disciplines to resolve quality issues.
• Performs other tasks as directed including blending of defect areas.
• Makes recommendation for part routing as required.
• Documentation Completes and maintains a variety of records, logs and non-conformance reports and production reports as required.
• Safety Objective: to take responsibility for and demonstrate safe work practices.
• Adheres to plant and department safety rules.
• Safely operates all equipment and tools.
• Identifies and reports safety problems.
• Performs other duties as assigned.

What This Job Offers

• Job Type: Full-time
• Career Level: Entry Level
• Education Level: No Education Listed