Development Engineer, Electric Engine

Archer Aviation-posted 25 days ago
$110,400 - $138,000/Yr
Full-time • Mid Level
San Jose, CA
501-1,000 employees
Transportation Equipment Manufacturing
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As a Development Engineer on our Electric Engine team, you'll be at the forefront of solving complex challenges that directly impact the performance, safety, and evolution of Archer's cutting-edge electric aviation technology. This role combines hands-on technical expertise with strategic problem-solving to ensure our electric propulsion systems meet the highest standards of reliability and performance.

  • Lead Electric Engine Diagnostics & Analysis
  • Conduct comprehensive Electric Engine teardowns and root cause investigations
  • Serve as the primary technical expert for triaging and resolving critical issues during the design/development cycle
  • Make decisive judgments to prioritize mission-critical concerns that impact product safety and performance
  • Develop Advanced Systems & Procedures
  • Create detailed Electric Engine teardown protocols and documentation.
  • Develop real-time health monitoring systems .
  • Establish Electric Engine end-of-line test specifications that ensure quality and reliability.
  • Drive Engineering Excellence
  • Own field failure analysis and implement corrective actions to prevent recurrence
  • Develop and execute Electric Engine DFMEA (Design Failure Mode and Effects Analysis) and DVP&R (Design Verification Plan & Report)
  • Validate Electric Engine requirements throughout development cycles
  • Lead powertrain system optimization studies to enhance performance and efficiency
  • Collaborate Across Functions
  • Partner daily with Electric Engine design, Motor, Rotor, Geartrain and test teams
  • Provide expert design guidance and mentorship to engineering teams
  • Lead by example, actively designing alongside the team while providing technical oversight
  • Master's of PhD Degree in mechanical/electrical engineering, physics, or related field
  • Minimum of 5 years of hands-on Electric Engine experience
  • Demonstrated expertise in Electric Engine teardowns, diagnostics, and troubleshooting
  • Strong multidisciplinary engineering knowledge across mechanical, thermal, fluid, and electrical systems
  • Proficiency in root cause analysis and problem-solving methodologies (8D, 5 whys, etc.)
  • Advanced data analysis, modeling, and optimization skills (MATLAB preferred)
  • Proven ability to organize and lead cross-functional technical initiatives
  • Excellent presentation and communication skills to influence decision-making
  • Capacity to translate complex technical concepts for diverse audiences
  • Availability for domestic travel as needed
  • Demonstrated commitment to safety and quality in engineering practices
  • Aerospace and/or automotive development experience
  • Experience designing fixtures, procuring parts, and assembling test setups
  • Self-motivated with exceptional attention to detail and ability to manage multiple priorities simultaneously
  • Track record of innovation and continuous improvement in engineering systems
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