Development Engineer, Electric Engine

Archer Aviation•San Jose, CA

72d•$110,400 - $138,000

About The Position

As a Development Engineer on our Electric Engine team, you'll be at the forefront of solving complex challenges that directly impact the performance, safety, and evolution of Archer's cutting-edge electric aviation technology. This role combines hands-on technical expertise with strategic problem-solving to ensure our electric propulsion systems meet the highest standards of reliability and performance.

Requirements

Master's of PhD Degree in mechanical/electrical engineering, physics, or related field
Minimum of 5 years of hands-on Electric Engine experience
Demonstrated expertise in Electric Engine teardowns, diagnostics, and troubleshooting
Strong multidisciplinary engineering knowledge across mechanical, thermal, fluid, and electrical systems
Proficiency in root cause analysis and problem-solving methodologies (8D, 5 whys, etc.)
Advanced data analysis, modeling, and optimization skills (MATLAB preferred)
Proven ability to organize and lead cross-functional technical initiatives
Excellent presentation and communication skills to influence decision-making
Capacity to translate complex technical concepts for diverse audiences
Availability for domestic travel as needed
Demonstrated commitment to safety and quality in engineering practices

Nice To Haves

Aerospace and/or automotive development experience
Experience designing fixtures, procuring parts, and assembling test setups
Self-motivated with exceptional attention to detail and ability to manage multiple priorities simultaneously
Track record of innovation and continuous improvement in engineering systems

Responsibilities

Lead Electric Engine Diagnostics & Analysis
Conduct comprehensive Electric Engine teardowns and root cause investigations
Serve as the primary technical expert for triaging and resolving critical issues during the design/development cycle
Make decisive judgments to prioritize mission-critical concerns that impact product safety and performance
Develop Advanced Systems & Procedures
Create detailed Electric Engine teardown protocols and documentation.
Develop real-time health monitoring systems .
Establish Electric Engine end-of-line test specifications that ensure quality and reliability.
Drive Engineering Excellence
Own field failure analysis and implement corrective actions to prevent recurrence
Develop and execute Electric Engine DFMEA (Design Failure Mode and Effects Analysis) and DVP&R (Design Verification Plan & Report)
Validate Electric Engine requirements throughout development cycles
Lead powertrain system optimization studies to enhance performance and efficiency
Collaborate Across Functions
Partner daily with Electric Engine design, Motor, Rotor, Geartrain and test teams
Provide expert design guidance and mentorship to engineering teams
Lead by example, actively designing alongside the team while providing technical oversight