Davenport SUO B 2nd shift LG 10

TriMas Corporation•Commerce, CA

28d•$31 - $38•Onsite

About The Position

JOB SUMMARY: Sets-up completely and independently and operates at least two Davenport machine tools to concurrently perform complex machining operations such as knurling, threading, grinding, drilling, etc. on various sizes and types of complex production parts to required exacting tolerances per blueprint or other specifications. Troubleshoots or reworks problems with machinery or machines and makes necessary repairs to machines. DESCRIPTION OF ESSENTIAL FUNCTIONS AND RESPONSIBILITIES: Under general direction with periodic supervision or review, performs the following: 1. Sets up completely and independently Davenport multi-spindle screw machine making required adjustments to diameters, grip lengths, cut depths, etc. to tolerances of ± .0001. Uses various support tools and equipment such as wrenches, pliers, calipers, micrometers etc. to set-up, maintain and repair machines. Plans sequence of machining operations using journeyman machining theory to optimize material utilization, minimize set-ups, maximize machine usage, etc. 2. Loads workpieces, positions and secures to holding device. Verifies workpiece position. Selects feed rate, cutting speed, depth of cut, tooting, cams, springs, collets and other variable tasks and items based upon most efficient methods to produce parts using various materials and cutting/finishing tooling. Adapts tooling, cams etc. adjusting or modifying same to ensure proper machining or machine functioning. 3. Reads blueprints or other documentation to visualize parts to be machined. Checks initial parts including 1st article to exacting tolerances. Applies SPC principles and practices to production runs. Visually checks work in progress to assure proper functioning of equipment. 4. Troubleshoots or reworks any problems with machining or machines operated. Analyzes problems and takes corrective action within delegated authority. Demonstrates ingenuity in adapting tooling, condensing setups, making shop aids, etc. Repairs or modifies tools. 5. Provides necessary counts, processes documentation correctly, and maintains daily production logs using computer software applications or production worksheets. Keeps interim records for subassemblies, material, tooling, rework, etc. while in the cell. Operates computer terminals to input'data as required. 6. Works as an active team member by participating in problem solving, team building, and all other team activities to improve the processes, productivity, quality, etc. of the production operations in a cell. Uses interpersonal skills as well as good written and verbal communications. Assists other cell members as required Equipment/Process Responsibilities - Performs duties where property, tools, equipment, or machines may be substantially damaged or substantial man hours lost through improper operation and attention to processing. Sets-up and calibrates a minimum of 2 Davenport machines for the jobs performed. Maintains and effects minor repairs of machines. Davenports may have various spindle diameters from 3/16" to 3/4" and may be 5, 6, or 8 spindle bar or chucker machine. Material or Product Responsibilities - Performs duties that require close attention to work and supporting documentation specifications and other requirements. Responsible for accuracy of parts machined. Visually and/or with measuring instruments checks work performed for proper results, work is machined to exacting tolerances. Parts machined include enconel, titanium, etc. where hardness of part creates difficult machining responsibilities. Responsibility for Work of Others - Accuracy of communication is mandatory to the successful production and qualification of workpieces per specifications. Must communicate to appropriate personnel any problems or concerns regarding quality of work received or time flow of work in progress as it affects production schedules. Must be able to train employees of equal or lower classification in Davenport bar or chucker machines set-up and operation on various spindle sizes as well as on methods and procedures used by the Company in the production workflow and tracking. Coordinate with engineering, supervision, quality and manufacturing professional and managerial personnel regarding highly technical production machining matters. Safety Responsibilities - Good housekeeping, knowledge of good machining safety is necessary. Adherence to Company Safety Rules is mandatory. Protective equipment and clothing appropriate to the task at hand is required. Initiative and Ingenuity - Requires considerable initiative in solving problems associated with the set-up and operation of at least 2 Davenport machines concurrently to the highest levels of complexity and uses considerable ingenuity in adapting tooling and shop aids to complete machining operations. Makes suggestions for improving the efficiency of workflow or equipment operation. Takes on or reports for additional work as current tasks are completed. Troubleshoots most difficult machining problems. Performs other work related tasks as deemed necessary by Company needs.

Requirements

Demonstrated ability to read and write English of a level required in Company shop documents and computer software entry and processing requirements.
Must be capable of applying mathematical operations using fractions, decimals, trigonometry and geometry as required by highly complex cell machining operations.
Specific knowledge of advanced machine shop theory regarding Davenport bar and chucker machines. Generally equivalent to high school graduate with 2 years technical school training or equivalent.
Requires 3 years experience or equivalent skills and knowledge expertise in the set-up and operation of Davenport bar or chucker machines, tools and equipment which are similar or comparable to those used by the Company and which are necessary to fulfill job requirements.
Must have specific experience with titanium, enconel and other exotic metals machined by Company.
Must have demonstrated the capability to set-up and operate the Davenport machine required in the cell to the level of journeyman and beyond in certain specialized machining operations.
Must have held linear and diameter tolerances to ± .0005, T.I.R. to ± .001 for threading, etc.
Must read precision measuring instruments such as calipers and micrometers and engineering diagrams similar or comparable to those used in machine tooling operations by the Company.
Must be able to adapt loading systems to ensure efficient machine operations.
Demonstrated experience with troubleshooting complex machining problems.

Responsibilities

Sets up completely and independently Davenport multi-spindle screw machine making required adjustments to diameters, grip lengths, cut depths, etc. to tolerances of ± .0001.
Loads workpieces, positions and secures to holding device. Verifies workpiece position.
Reads blueprints or other documentation to visualize parts to be machined.
Troubleshoots or reworks any problems with machining or machines operated.
Provides necessary counts, processes documentation correctly, and maintains daily production logs using computer software applications or production worksheets.
Works as an active team member by participating in problem solving, team building, and all other team activities to improve the processes, productivity, quality, etc. of the production operations in a cell.