Controls Technician

Ensign-Bickford Industries, Inc.•Aurora, MO

About The Position

The Controls Technician will utilize their hands-on experience to maintain, install and support industrial automation systems. This position is responsible for programming control systems, troubleshooting existing and new plant systems, repairing and rebuilding plant components, and documentation for upgrades and new installations. This role serves as a key bridge between the maintenance and engineering teams, ensuring practical, real-world experience informs all technical projects.

Requirements

High School Diploma or Equivalent
Two or more years of hands-on experience in an industrial or manufacturing environment with demonstrated expertise in troubleshooting and maintaining complex control systems.
Working knowledge of Programmable Logic Controllers (PLC’s)
Ability to read, understand and troubleshoot Ladder Logic
Ability to troubleshoot problems with existing PLC systems.
Strong knowledge of electrical circuits.
Strong knowledge of electrical safety codes.
Ability to read and modify electrical schematics
Ability to commission and calibrate a wide variety of instrumentation.
Excellent oral and written communication skills
Excellent problem-solving skills
Maintains confidentiality
Demonstrates attention to detail, accuracy, and thoroughness
Follows all company policies and procedures.
Use time efficiently.
Desire for continuous learning and improvement.
Strong computer skills including by not limited to: MS Office products, Visio, MMS systems, ERP systems, SCADA systems, AutoCAD Electrical.
Excellent interpersonal communication and leadership skills to interact effectively with peers, co-workers, supervisors, customers, and vendors as required.
Ability to follow instructions and respond to management direction.

Responsibilities

Diagnose and resolve electric, software, and mechanical issues including PLCs, HMIs, and SCADA.
Develop and modify PLC and HMI applications, interfaces, and embedded controls.
Perform system checks and calibrations to ensure equipment operates at peak performance.
Create and maintain electrical schematics, P&ID’s, and BOMs for new and modified equipment.
Assist with installation, testing, and commissioning of new controls and automated equipment.
Assist the maintenance department in troubleshooting and resolving electrical and control issues.
Assist other controls, engineering and maintenance team members to define and implement the controls portion of projects.
Participate in root cause analysis for recurring failures to enhance system performance.
Technical support and training to maintenance and operation teams on control systems, new equipment, and safety procedures.
Coordinate with external vendors and suppliers to ensure project requirements are met.
Develop, modify, and document PLC, HMI, and SCADA to improve system reliability, functionality, and performance.
Participate in the setup and commissioning of new processes and upgrades.
Ensure the safety of control systems, including design, installation, operation, and maintenance.
Identify and install instrumentation that will contribute to overall process control systems.