Controls Engineer

Aegis Manufacturing & Engineering•Bluffton, SC

25d•$80,000 - $95,000

About The Position

The Automation Engineer is responsible for designing, implementing, and maintaining automated systems to support tool and die operations, metal stamping processes, and secondary equipment. This role focuses on improving efficiency, reducing downtime, and enhancing quality through the integration of robotics, controls, and automation technologies in a high-volume manufacturing environment.

Requirements

Bachelor’s degree in Electrical Engineering, Mechanical Engineering, Mechatronics, or related field (or equivalent experience)
3+ years of experience in industrial automation, preferably in tool & die, stamping, or automotive manufacturing
Strong experience with PLC programming and troubleshooting (Allen-Bradley preferred)
Familiarity with robot programming and integration
Ability to read and interpret electrical schematics, mechanical drawings, and process layouts
Experience with sensors, vision systems, and die protection technologies
Strong troubleshooting and problem-solving skills in a production environment
Hands-on experience with press automation and stamping operations
Ability to manage multiple projects and prioritize tasks effectively
Strong communication and teamwork skills across engineering, maintenance, and production
Continuous improvement mindset with a focus on efficiency and quality
Pneumatics Experience
120/208/240/480 Voltage Systems
Industrial Robot Programming
PLC Programming Experience
Programming Machine Vision Systems

Responsibilities

Design and implement automation systems for stamping presses, die operations, and secondary processes (welding, assembly, inspection)
Program and troubleshoot PLCs (Allen-Bradley, Siemens, etc.), HMIs, and motion control systems
Integrate and maintain robotic systems (e.g., FANUC, ABB, KUKA) for part handling, transfer, and end-of-arm tooling
Support die protection systems, sensors, and vision systems to prevent tooling damage and ensure part quality
Develop and optimize automated material handling systems (conveyors, feeders, destackers, transfer systems)
Collaborate with tool & die, maintenance, and production teams to improve cycle time, uptime, and process reliability
Diagnose and resolve automation and controls-related issues on presses and auxiliary equipment
Lead or support continuous improvement initiatives focused on automation upgrades and process optimization
Create and maintain electrical schematics, control documentation, and standard operating procedures
Assist with new equipment installation, commissioning, and run-off
Ensure compliance with safety standards (OSHA, lockout/tagout, machine guarding)