The Controls / Automation Engineer is responsible for planning, implementing, maintaining, and leading stable and capable production/business processes as they pertain to Paint Shop equipment and process functionality.
Enhance machine/equipment capabilities as they relate to safety, throughput, cost, and quality
Test and coordinate the implementation of preventive actions in the production process to establish and verify capable and stable production processes
Resolve issues associated with assembly automation, process quality, workstations, robotics and automated equipment; troubleshoot PLC controls with electrical components servo-drives, motors, wiring and panels; and will review and make PLC program changes on Siemens, Fanuc, Allen Bradley and other machining PLC programs
Capture and document changes and update prints as needed; lead, coordinate and facilitate trouble shooting electrical and process issues
Lead problem resolution initiatives as they relate to equipment downtime, throughput improvement or any safety concerns, establish, maintain, update and administer electrical and mechanical control plans; participate in all aspects of simultaneous engineering efforts to improve current processes and new projects; and perform any related tasks as needed
Work with and supervise skilled trades employees and direct/manage salary manpower
Coordinate and manage the 3rd shift, 7-day operation
Lead Development and Optimization of Paint Process Equipment, converting ideas into tangible measurable manufacturing gains / improvements
Coordinate Professional Maintenance and breakdown activities
Standardized Maintenance Procedure (SMP) - creation and continuous improvement
Ownership of Powder Prime, Automated Sealer, and PTED systems
5+ years manufacturing experience in automotive assembly and/or machining environment
Proven program experience with Siemens, Fanuc, Allen Bradley, PLC-5, SLC500 & Controls Logix
Must have the ability to troubleshoot hydraulic and pneumatic systems
Proficient in all Microsoft Office products
The ability to work a flexible work schedule to troubleshoot and production support
Bachelor's Degree in Electrical Engineering or Engineering Technology, and/or advance degree credit