Controls and Robotics Operations Manager

StellantisSterling Heights, MI
119d

About The Position

Controls & Robotics Engineering Operations Manager will lead the strategic direction, development, and execution of automation and controls initiatives across five operational centers. This role is responsible for overseeing a high-performing team of Professional Maintenance Specialists and skilled trades personnel, driving innovation in programmable logic control (PLC), robotics integration, and automation systems. The Manager will serve as a key technical and leadership resource, ensuring optimal performance, scalability, and reliability of robotic and control systems, including ABB, Kuka, Fanuc, Siemens, and other advanced platforms. This position plays a critical role in shaping the future of manufacturing automation, enhancing throughput, and enabling continuous improvement through data-driven decision-making, cross-functional collaboration, and talent development.

Requirements

  • Bachelor’s degree in engineering, Automation, or related field
  • Minimum 7 years of progressive experience in manufacturing automation, with a focus on PLCs and robotics
  • Proven leadership experience managing cross-functional technical teams
  • Expertise in robotic programming and troubleshooting (Fanuc, ABB, Kuka)
  • Strong understanding of Body-in-White processes and robotic welding applications
  • Proficiency in RS Logix, PLC-5, Allen Bradley Drive Systems

Nice To Haves

  • Advanced or Technical Degree (BSME or BSEE)
  • Knowledge of welding processes (resistance spot welding)
  • Experience with Control Net Networks, Device Net Networks, ABB
  • Proficiency with Microsoft application software (Word, Excel, PowerPoint, Access)

Responsibilities

  • Lead, mentor, and grow a team of Controls and Robotics specialists, fostering a culture of innovation, accountability, and continuous learning.
  • Develop and execute a long-term roadmap for automation and controls capability across multiple sites.
  • Champion workforce development initiatives to elevate technical competencies in PLCs, robotics, and automation systems.
  • Provide expert guidance in diagnosing and resolving complex controls and robotics issues across five manufacturing centers.
  • Establish and enforce standardized operating procedures for robotic and PLCs, HMIs, and Robotics (Fanuc/Comau) systems to minimize downtime and optimize performance.
  • Lead root cause analysis and corrective action planning for automation-related failures and inefficiencies.
  • Review, verify and diagnose design errors, omissions, and other deficiencies with controls logic and/or robotics logic provided by our suppliers and proactively recommend revisions and/or improvements.
  • Oversee the design, programming, and integration of advanced control systems including Siemens, Rockwell, and Allen Bradley platforms.
  • Drive continuous improvement through software enhancements, logic optimization, and offline/online programming methodologies.
  • Collaborate with engineering, IT, and production teams to implement scalable automation solutions aligned with business goals.
  • Ensure comprehensive documentation of system changes, revision histories, and lessons learned.
  • Develop and maintain training programs for associates and maintenance personnel on robotic systems and automation protocols.
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