Novaspect Inc-posted 3 months ago
$90,000 - $125,000/Yr
Madison, WI
251-500 employees

Novaspect, Inc., an Emerson Impact Partner, the global leader of automation systems and solutions, is currently offering an opportunity for a Valve Reliability Specialist to join our team.

  • Develop & Support Valve Population Management Programs
  • Work with customers to develop predictive maintenance strategies and PM optimization programs for critical and severe service applications (failure mode identification, alert & diagnostic configuration, contingency plan development)
  • Develop broad performance monitoring strategies for non-critical and general service assets (run to failure assets that will still be monitored for advanced warning of potential failure)
  • Assist in optimizing time-based maintenance activities which can leverage smart instrument technologies to drive effectiveness and efficiency
  • Support valve population surveys, criticality rankings, and analysis
  • Documentation and history capture, including quantification of benefits
  • Implement diagnostic hardware and software technologies
  • Develop work processes, procedure and training manuals for maintenance and operations
  • Review Customer job plans and maintenance procedures and recommend improvements
  • Support development of valve component standards and related inventory management opportunities
  • Execute advanced valve diagnostics including data interpretation, related recommendations, and report writing
  • Analyze process service conditions, control loop interaction, processes drawings and equipment, to evaluate and optimize valve performance and reliability
  • On-Site Support Engagements
  • Develop and deliver continuing education opportunities to help customers on their journey to total plant reliability
  • Provide hands on training to Customer personnel who will be utilizing AMS Device Manager, ValveLink, TREX and other offerings
  • Support pre-planning site walk-down and analysis as part of the Turnaround planning cycle and scope development
  • Support the inspection, evaluation, and documentation of valve, actuator, and positioner components
  • Perform baseline control valve diagnostics (base function test, performance step response test & valve signature test)
  • Analysis of all baseline information for deficiencies such as mechanical degradation, poor control valve tuning, improper measurement, etc. and report writing
  • Participate in the start-up, calibration, and performance testing of new or repaired valve assemblies, including SIS assemblies or other advanced functionality
  • Support post outage review, including valve reliability improvements or predictive diagnostics and alerts
  • Configuration of predictive device alerts as per the maintenance strategies developed
  • Provide technical/troubleshooting support
  • Identify device health status changes through AMS or other platforms, and associated tools
  • Bad Actor identification & elimination support, working with customer’s CMMS as required
  • Process control optimization support via predictive technologies
  • Participate in the start-up, configuration, troubleshooting and calibration of pressure, temperature and flow measurement instrumentation
  • Minimum 5 year’s experience in industrial manufacturing environment
  • 2-year technical degree or equivalent experience
  • Experience with performance monitoring, diagnostics, repair, calibration, and start-up of automated valve assemblies required
  • Experience with instrumentation and other plant equipment required
  • Ability to deliver presentations and customer training
  • Experience with AMS Device Manager, ValveLink, TREX handheld communicator, and Fluke device communicator experience preferred
  • Working knowledge of DCS or PLC data integration and historian usage preferred
  • Effective interpersonal, communication and organizational skills
  • This role requires flexibility and the ability to commute to the customer site on a regular schedule
  • This position requires up to 50% travel and occasional overtime
  • Generous paid time off: starting at 15 vacation days annually, 10 paid holidays, and 10 days of Personal, Sick, & Safety Time (PSST)
  • 401K with 6% company match
  • Medical, dental, vision insurance
  • Employee Stock Ownership Plan (ESOP)
  • Student debt & tuition reimbursement
  • Referral bonus
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