Continuous Improvement Specialist

AeroVironment • Petaluma, CA

9d • $78,986 - $112,035

About The Position

The Continuous Improvement Specialist is responsible for driving process optimization and operational efficiency across the organization. Leveraging Lean and/or Six Sigma methodologies, this role identifies, analyzes, and leads improvement projects with measurable results. The Specialist collaborates with cross-functional teams, leads hands-on initiatives, utilizes strong data analysis skills, and develops and delivers presentations and training sessions to promote continuous improvement best practices.

Requirements

• Proven hands-on experience leading Lean or Six Sigma projects (Green Belt or higher preferred).
• Strong analytical, problem-solving, and organizational skills.
• Excellent interpersonal, communication, presentation, and training abilities.
• Associate or bachelor’s degree in engineering, business, or a related field.
• Six Sigma training (Green Belt or higher).
• 6–12 years of relevant experience.
• Proficiency with Microsoft Excel (including VBA), Word, PowerPoint, Access, and Visio.
• Ability to quickly learn new programs and adapt to evolving technologies.
• Project management skills.
• Willingness to occasionally travel within the Continental U.S.
• Strong initiative, drive to accomplish goals, and commitment to continuous improvement for self and organization.

Nice To Haves

• Passion for world-class manufacturing and Six Sigma methodologies.
• Detail-oriented with strong follow-through.
• Coaching, mentoring, and group facilitation experience.
• Ability to evaluate complex trends and critical information.
• Strong teamwork orientation; prioritizes collective success.
• Demonstrates ownership and accountability for results.
• Thrives in a fast-paced, deadline-driven environment.

Responsibilities

• Lead and execute Lean and/or Six Sigma projects to achieve process improvements and cost savings.
• Analyze workflows, identify inefficiencies, and recommend actionable solutions.
• Facilitate cross-functional teams and provide change management support.
• Prepare and deliver presentations and training materials to develop employee skills in continuous improvement.
• Track, report, and communicate project progress and results to stakeholders.
• Lead problem-solving activities such as Focused Improvement sessions, Kaizen events, and structured methodologies (DMAIC, SDCA/PDCA, 5-Why).
• Coordinate and facilitate site activities (e.g., 3-Tier KPI Meetings, Gemba Walks, Best Practice Training Workshops).
• Coach and mentor teams in Lean and Six Sigma best practices.
• Build trust with production floor personnel and line management.
• Use visual management tools to interpret data and display problems and progress.
• Perform other duties as assigned.

Benefits

• AV offers an excellent benefits package including medical, dental vision, 401K with company matching, a 9/80 work schedule and a paid holiday shutdown.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Education Level: Associate degree
• Number of Employees: 1,001-5,000 employees