Continuous Improvement Leader

BAE Systems PlcAustin, TX
58d$130,355 - $221,603

About The Position

We are seeking a highly experienced and results-oriented Continuous Improvement Leader to drive the deployment of Lean and Six Sigma methodologies across multiple manufacturing facilities. This role is central to fostering a culture of operational excellence, supporting cross-functional teams, and delivering measurable improvements in cost, quality, and efficiency. The Continuous Improvement Leader will be responsible for the development and execution of a common strategy for continuous improvement, while also enabling long-term cultural transformation across the organization. This position plays a key leadership role in training, mentoring, and guiding teams through structured improvement efforts. Position is 1st shift-9/80 with every other Friday off.

Requirements

  • Bachelor's degree in Engineering, Industrial Technology, Business, or a related field.
  • Minimum of 7 years of direct experience leading Lean initiatives in a manufacturing or operations environment.
  • Demonstrated expertise in Lean/Toyota Production System (TPS) tools and methods, including:
  • Value Stream Mapping
  • Standard Work
  • Stand-Up Meetings
  • Metric Board Deployment
  • Proven track record of delivering quantifiable cost savings and performance improvements.
  • Strong facilitation, coaching, and leadership skills with the ability to influence across all levels.

Nice To Haves

  • Lean Six Sigma Black Belt certification (preferred).
  • Lean Daily Management
  • 5S and Visual Management
  • Kaizen Event Leadership
  • Experience working across multiple sites or within a complex manufacturing organization.
  • Background in high-reliability manufacturing environments.

Responsibilities

  • Develop and implement the annual Continuous Improvement Plan in alignment with business objectives and the Hoshin Planning process.
  • Partner with manufacturing and functional leaders to assess improvement opportunities and define actionable strategies.
  • Promote a consistent and structured approach to continuous improvement across all supported areas.
  • Lead training efforts for teams at all levels in Lean Enterprise principles, focusing on practical application in manufacturing environments.
  • Drive a "train the trainer" model to build internal capability and promote sustainable Lean practices.
  • Manage a robust pipeline of improvement initiatives, ensuring prioritization and alignment with business goals.
  • Facilitate Kaizen events and guide teams through structured problem-solving to achieve sustainable results.
  • Deliver measurable cost savings and productivity improvements through initiatives such as cycle time reduction, setup time minimization, and process standardization.
  • Implement Lean Daily Management tools and performance metrics to improve visibility, accountability, and real-time decision-making.
  • Lead change management activities to ensure smooth adoption of new processes and tools.
  • Communicate progress and impact of initiatives across all levels of the organization, fostering transparency and engagement.
  • Collaborate with Finance to quantify the impact of Lean and Six Sigma projects.
  • Track and report on performance metrics consistent with Lean Thinking and continuous improvement principles.

Benefits

  • health, dental, and vision insurance
  • health savings accounts
  • a 401(k) savings plan
  • disability coverage
  • life and accident insurance
  • employee assistance program
  • a legal plan
  • discounts on things like home, auto, and pet insurance
  • paid time off
  • paid holidays
  • paid parental, military, bereavement, and any applicable federal and state sick leave
  • company recognition program to receive monetary or non-monetary recognition awards

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What This Job Offers

Job Type

Full-time

Career Level

Mid Level

Industry

Transportation Equipment Manufacturing

Number of Employees

5,001-10,000 employees

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