Continuous Improvement - Intern (Part Time)

Chromalloy Gas Turbine • Orangeburg, NY

27d

About The Position

We are seeking a driven and hands-on Continuous Improvement Part-Time Intern to support our organization in driving operational excellence. In this role, you will not just observe; you will actively apply Lean principles and engineering methodologies to enhance quality, efficiency, and safety. You will collaborate with cross-functional teams including operators, engineering, and leadership to identify waste and implement real-world solutions in a dynamic aerospace manufacturing and repair environment.

Requirements

• Education: Currently pursuing a Bachelor's degree in Industrial, Mechanical, or Aerospace Engineering (or equivalent).
• Communication: Excellent verbal and written communication skills with the ability to interact effectively with everyone from shop floor operators to upper management.
• Technical Proficiency: Experience with Microsoft Office (Excel, PowerPoint, Word) and Visio.
• Language: Ability to read, write, and speak fluently in English.

Nice To Haves

• Additive Manufacturing: Experience with 3D printing (FDM), including CAD design (NX/SolidWorks/Fusion 360), slicing software, and printer maintenance is highly desired.
• Lean Exposure: Academic or practical exposure to Lean Manufacturing or Six Sigma concepts (Green Belt is a plus).
• Hands-On Aptitude: Comfort using basic hand and power tools (tape measure, drill, etc.) for rapid prototyping and shop floor improvements.
• Data Experience: Previous experience with data collection and root cause analysis.

Responsibilities

• Drive CI Initiatives: Champion site-wide initiatives including 5S, 2 Second Lean, and Kaizen events to maintain a standardized and high-performance culture.
• Process Optimization: Conduct time observation studies and utilize Value Stream Mapping (VSM) to identify bottlenecks in both OEM and Repair processes.
• Rapid Prototyping: Design and fabricate shop aids, jigs, and fixtures (utilizing tools such as 3D printing or standard fabrication methods) to solve ergonomic or process issues.
• Data Analysis: Analyze performance metrics to track the progress of improvement projects and generate actionable reports for leadership.
• Cross-Functional Collaboration: Engage directly with production supervisors, quality engineers, and shop floor operators to ensure processes are compliant with customer needs and safety standards.
• Waste Elimination: Identify and execute solutions to eliminate the 8 forms of waste (DOWNTIME) in manufacturing processes.
• Safety & Ergonomics: Support projects involving safety and ergonomic improvements to ensure a healthy work environment.

Benefits

• Real-World Impact: Opportunity to manage your own projects and see your ideas implemented on the production line.
• Mentorship: Work closely with experienced professionals in engineering, operations, and continuous improvement.
• Technical Exposure: Gain deep, hands-on exposure to the airfoil and vane repair process, learning the intricacies of aerospace maintenance, repair, and overhaul (MRO) from the ground up.

What This Job Offers

• Job Type: Part-time
• Career Level: Intern
• Industry: Transportation Equipment Manufacturing
• Number of Employees: 1,001-5,000 employees