Continuous Improvement Engineer

Alkegen • Columbiana, OH

80d

About The Position

Alkegen is seeking a Continuous Improvement Engineer to lead and support initiatives that drive operational excellence across our processes. This role involves analyzing workflows, identifying inefficiencies, and implementing improvements using Lean, Six Sigma, and other Continuous Improvement (CI) methodologies. The engineer will collaborate cross-functionally to deliver measurable results in quality, cost, delivery, safety, and customer satisfaction.

Requirements

• Bachelor's degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or a related field.
• 2-5 years of experience in a Continuous Improvement, Process Engineering, or Operational Excellence role.
• Solid knowledge of Lean, Six Sigma (Green Belt or higher preferred), and other CI methodologies.
• Strong problem-solving, analytical, and project management skills.
• Excellent communication, facilitation, and interpersonal skills.
• Proficiency in data analysis tools (Excel, Minitab, etc.).
• Proficiency with CAD software (e.g., AutoCAD, SolidWorks) for process layout, equipment design, or facility planning.

Responsibilities

• Lead and support continuous improvement projects across departments using Lean, Six Sigma, and Kaizen methodologies.
• Analyze current operational processes and performance, identify areas for improvement, and develop actionable strategies.
• Facilitate workshops, value stream mapping, root cause analysis (e.g., 5 Whys, Fishbone diagrams), and process standardization efforts.
• Lead hands-on initiatives to measure production and identify areas for improvement (i.e. time studies, etc.).
• Manage capital expenditure (CapEx) processes, including the identification, justification, planning, and execution of investment projects to support operational improvements.
• Manage and execute projects from initiation through completion, including planning, resource allocation, risk management, and stakeholder communication.
• Oversee Management of Change (MoC) processes to ensure that all modifications to equipment, processes, or procedures are evaluated, approved, communicated, and implemented safely and effectively.
• Develop, revise, and maintain standard operating procedures (SOPs), work instructions, and process documentation to ensure consistency, compliance, and operational efficiency.
• Track and report key performance indicators (KPIs), driving accountability and sustained improvement.
• Mentor and train production operators and team members on CI tools and techniques to foster a culture of continuous improvement.
• Work closely with engineering, production, quality, supply chain, and leadership teams to implement and sustain improvements.
• Document processes, changes, and outcomes for knowledge sharing and audit readiness.
• Stay current on industry best practices and CI trends to recommend innovative solutions.

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Industry: Chemical Manufacturing
• Education Level: Bachelor's degree
• Number of Employees: 5,001-10,000 employees