Composite Layup Technician I (1st Shift)

Sanders Industries Holdings•Bloomfield, CT

About The Position

Kaman Air Vehicles is seeking a motivated and detail-oriented Composite Layup Technician to join our team. This role involves working hands-on with composite materials and components in a fast-paced, quality-focused aerospace environment.

Requirements

High school diploma or equivalent required. Technical training in composites preferred.
1–3 years’ experience in composite kit cutting, layup, and autoclave operations (aerospace experience strongly preferred).
Ability to read and interpret engineering drawings, ply schedules, and process specifications.
Familiarity with material control, freezer management, and traceability requirements.
Proficient with precision measuring instruments (calipers, gauges, templates).
Comfortable using computer systems for cure data recording, documentation, and ERP/MRP systems.
Ability to lift up to 30 lbs.
Ability to stand for extended periods.
Comfortable working in temperature-controlled cleanroom and autoclave environments.
Manual dexterity and strong attention to detail required for precision tasks.
All applicants must be U.S. persons within the meaning of ITAR. ITAR defines a U.S. person as a U.S. Citizen, U.S. Permanent Resident (i.e. 'Green Card Holder'), Political Asylee, or Refugee.

Nice To Haves

Experience in an FAA Part 21 production environment or AS9100-certified facility is desirable.
Knowledge of composite materials, resin systems, and curing processes preferred; training available for qualified candidates.

Responsibilities

Follow work orders, process sheets, and verbal/written instructions accurately.
Diagnose and repair blade damage by replacing components as needed.
Perform assembly and bonding of shaped components using adhesives and composite materials.
Execute dry fitting, autoclave preparation, curing processes, lay-up, and vacuum bagging operations.
Cut composite plies and dry fabrics with manual and automated cutting tools (e.g., CNC cutting tables, hand tools).
Identify ply orientation, patterns, and sequences using kit drawings and cut files.
Verify material traceability, shelf life, and storage conditions, including freezer management.
Label, package, and organize kits for production layup with complete and accurate documentation.
Use a variety of hand and power tools such as mallets, scissors, knives, dremels, sanders, and drills.
Lay up composite plies (carbon fiber, fiberglass, aramid, etc.) into molds following engineering drawings and ply schedules.
Apply adhesives, core materials, and bonding films per specifications.
Maintain strict control of fiber orientation, ply count, and prevent foreign object debris (FOD).
Assist with moving fixtures as required.
Contribute ideas to improve technical documentation, work instructions, and certification processes.
Adhere to the highest safety and environmental standards while meeting production targets.
Support internal and external audits including FAA, AS9100, and customer inspections.
Take responsibility for own work and demonstrate a positive, team-oriented mindset.
Participate in on-the-job training as needed for skill development.