Cold/Hot Header Operator 10-2nd shift -

TriMas Corporation•Commerce, CA

40d•$32 - $38•Onsite

About The Position

Completely and independently sets up and operates the various Cold/Hot header machines in use by the Company to perform operations such as forming, shaping, cutting, piercing etc. on various sizes and types of metal wire, bar stock etc. to required close tolerances per blueprint or other specifications. Operates other machine tools as necessary to produce tooling required for heading set-up and operation. Performs any troubleshooting or rework on work performed.

Requirements

Demonstrated ability to read and write English of a level required in Company shop documents and computer software entry and processing requirements. Must be capable of applying mathematical operations using fractions, decimals, trigonometry and geometry as required by cell machining operations. Generally equivalent to journeyman trade school graduate in the set-up and operation of Cold/Hot heading machines.
Requires 4 years work experience or equivalent skills and knowledge expertise in the set-up and operation of various Cold/Hot Header machines, tools, and equipment which are similar or comparable to those used by the Company and which are necessary to fulfill job requirements. Must have demonstrated the capability to set-up and operate the Header machines required in the cell to the level of journeyman. Must have held linear and diameter tolerances to ± .0007, T.I.R. to ± .001 for threading, etc. Must read precision measuring instruments such as various gauges, calipers and micrometers as well as engineering diagrams similar or comparable to those used in machine tooling operations by the Company.

Responsibilities

Completely and independently sets up various types of Cold/Hot Header machines making required adjustments to diameters, grip lengths, depths, etc. to tolerances of + .0007. Uses various support tools and equipment such as wrenches, pliers, calipers, micrometers etc. to set-up, maintain and repair machine. Performs any troubleshooting or rework on work performed.
Loads wire or bar stock, positions and secures to holding device. Verifies feed position. Selects machine speed, tooling and other variable tasks and items required based upon most efficient methods to maintain tolerances for material and tooling required.
Operates various types of Cold/Hot Headers machines as required for the completion of the various operations necessary on the workpieces being formed. Maintains visual check of work in progress to assure proper functioning of equipment. Secures necessary inspection approval including first article when required.
Provides necessary counts, processes documentation correctly, and maintains daily production logs using computer software applications or production worksheets. Keeps interim records for subassemblies, material, tooling, rework, etc. while in the cell. Uses knowledge of SPC to monitor process control and ensure that acceptable inspection statistical results and records are maintained.
Reads and interprets blueprints or other documentation to determine machining required and plans any sequence of operations on headers.
Works as an active team member by participating in problem solving, team building, and all other team activities to improve the processes, productivity, quality, etc. of the production operations in a cell. Uses interpersonal skills as well as good written and verbal communications. Assists other cell members as required.
Performs duties where property, tools, equipment, or machines may be damaged, or man hours lost through improper daily maintenance and attention to processing. Sets-up and adjusts various types of Cold/Hot Header machines for the jobs performed. Maintains and effects minor repairs of machines.
Performs duties that require close attention to work and supporting documentation specifications and other requirements. Responsible for accuracy of parts formed. Visually and/or with measuring instruments checks work performed for proper results.
Accuracy of communication is mandatory to the successful production and qualification of workpieces. Must communicate to appropriate personnel any problems or concerns regarding quality of work received or time flow of work in progress as it affects production schedules. Must be able to train employees of equal or lower classification in Cold/Hot Header set-up and operation as well as on methods and procedures used by the Company in the production workflow and tracking.
Good housekeeping, knowledge of good machine safety is necessary as well as adherence to Company Safety Rules.
Requires initiative in solving problems associated with the set-up and operation of various types of Cold/Hot Header machines and ingenuity in adapting tooling and shop aids to complete forming operations. Makes suggestions for improving the efficiency of work flow or equipment operation. Takes on or reports for additional work as current tasks are completed. Performs other work related tasks as deemed necessary by Company needs.