CNC Applications Engineer

Allegion•Princeton, IL

About The Position

Creating Peace of Mind by Pioneering Safety and Security At Allegion, we help keep the people you know and love safe and secure where they live, work and visit. With more than 30 brands, 12,000+ employees globally and products sold in 130 countries, we specialize in security around the doorway and beyond. Additionally, in 2024 we were awarded the Gallup Exceptional Workplace Award, which recognizes the most engaged workplace cultures in the world. CNC Applications Engineer – Princeton, IL Qualified candidates must be legally authorized to be employed in the United States. The company does not intend to provide sponsorship for employment visa status (e.g., H-1B, TN, etc.) for this employment position. What You Will Do: Reviews all new jobs prior to being set up, including prints, programs, material, tooling, fixtures, collets and holders to ensure no interruptions at set up Studies parts, blueprints, drawings and engineering information to determine methods and sequence of CNC machining operations Performs in-process inspections to assure products will meet requirements using precision measuring instruments such as micrometers, calipers, gages Determines reference points, machine cutting paths, computes angular and linear dimensions, radii and curvatures Determines proper tooling and fixturing requirements of machining operations, including tooling speed and feed rates. Monitors and adjusts feeds and speeds as necessary Observes and simulates CNC trial runs to eliminate program errors and eliminate machine crashes Compares program code to original part specifications to verify accuracy Modifies existing programs to enhance production efficiency Verifies parts meet drawing specifications Inspects own work and machined parts to detect and correct errors Performs proper set up procedures as needed Submits status reports to management on progress of assigned projects Performs program troubleshooting, problem identification and resolution Monitors tool life and tool ware to detect potential problems; develops and implements solutions Develops, documents and delivers training to operators, Team Leaders, maintenance and others Maintains CNC back-up programs Provides support to maintenance, operators and quality in problem resolution; responds to on-call inquiries from off-shift team as scheduled Lead and implement Lean Manufacturing tools & techniques (workshops, Kanban, visual management,5S, total productive maintenance, set-up reduction, etc.) Use formal problem-solving techniques to identify and resolve complex problems. Initiate and manage productivity and cost savings projects. Implement and maintain process controls through advanced quality planning techniques (FMEA, key characteristics management, mistake proofing, etc.). Research, evaluate, justify, and recommend capital equipment for operations. Prepare capital expenditure requisitions and manage the implementation of capital equipment projects. Stay current with state-of-the art technologies and equipment. Participate in developing strategic manufacturing processes. Also assist in developing the short and long-range capital planning. Prepare and coordinate the implementation schedule for major projects and process changes. Develop and maintain all process documentation ( ie . routings, standard work, work instructions, setup sheets, etc.) to ensure accuracy. Analyze proposed engineering changes for manufacturing impact and feasibility. Participate in developing and maintaining ISO 9001 procedures and documents for the Process engineering department as . Assist Purchasing and Quality Assurance in qualifying suppliers for new product or product changes Attend training opportunities deemed necessary by management. Perform other duties as

Requirements

4 Year Degree in Engineering or related field (Mechanical, Industrial, Process is preferred)
5+ years’ experience in setting up, programming and operating Fanuc controlled CNC machining centers in a precision manufacturing environment
Experience with Fanuc Controls, G and M code to develop programs for Mori-Seiki, Haas, OKK, DN Solutions, and Takamaz equipment or similar equipment
Experience with operating all forms of inspection equipment
Knowledge of CAD/CAM software and it’s application
Ability to read, interpret and utilize blue prints
Basic math skills to include four functions, fractions and decimals, as well as ability to apply concepts of basic algebra, geometry and trigonometry
Ability to work both independently and with teams

Responsibilities

Reviews all new jobs prior to being set up, including prints, programs, material, tooling, fixtures, collets and holders to ensure no interruptions at set up
Studies parts, blueprints, drawings and engineering information to determine methods and sequence of CNC machining operations
Performs in-process inspections to assure products will meet requirements using precision measuring instruments such as micrometers, calipers, gages
Determines reference points, machine cutting paths, computes angular and linear dimensions, radii and curvatures
Determines proper tooling and fixturing requirements of machining operations, including tooling speed and feed rates. Monitors and adjusts feeds and speeds as necessary
Observes and simulates CNC trial runs to eliminate program errors and eliminate machine crashes
Compares program code to original part specifications to verify accuracy
Modifies existing programs to enhance production efficiency
Verifies parts meet drawing specifications
Inspects own work and machined parts to detect and correct errors
Performs proper set up procedures as needed
Submits status reports to management on progress of assigned projects
Performs program troubleshooting, problem identification and resolution
Monitors tool life and tool ware to detect potential problems; develops and implements solutions
Develops, documents and delivers training to operators, Team Leaders, maintenance and others
Maintains CNC back-up programs
Provides support to maintenance, operators and quality in problem resolution; responds to on-call inquiries from off-shift team as scheduled
Lead and implement Lean Manufacturing tools & techniques (workshops, Kanban, visual management,5S, total productive maintenance, set-up reduction, etc.)
Use formal problem-solving techniques to identify and resolve complex problems.
Initiate and manage productivity and cost savings projects.
Implement and maintain process controls through advanced quality planning techniques (FMEA, key characteristics management, mistake proofing, etc.).
Research, evaluate, justify, and recommend capital equipment for operations.
Prepare capital expenditure requisitions and manage the implementation of capital equipment projects.
Stay current with state-of-the art technologies and equipment.
Participate in developing strategic manufacturing processes. Also assist in developing the short and long-range capital planning.
Prepare and coordinate the implementation schedule for major projects and process changes.
Develop and maintain all process documentation ( ie . routings, standard work, work instructions, setup sheets, etc.) to ensure accuracy.
Analyze proposed engineering changes for manufacturing impact and feasibility.
Participate in developing and maintaining ISO 9001 procedures and documents for the Process engineering department as .
Assist Purchasing and Quality Assurance in qualifying suppliers for new product or product changes
Attend training opportunities deemed necessary by management.
Perform other duties as

Benefits

Health, dental and vision insurance coverage, helping you “be safe, be healthy”
Unlimited Paid Time Off
A commitment to your future with a 401K plan, which currently offers a 6% company match and no vesting period
Health Savings Accounts – Tax-advantaged savings account used for healthcare expenses
Flexible Spending Accounts – Tax-advantaged spending accounts for healthcare and/or dependent daycare expenses
Disability Insurance –Short-Term and Long-Term coverage, paid for by Allegion, provides income replacement for illness or injury
Life Insurance – Term life coverage with the option to purchase supplemental coverage
Tuition Reimbursement
Voluntary Wellness Program – Simply complete wellness activities and earn up to $2,000 in rewards
Employee Discounts through Perks at Work
Community involvement and opportunities to give back so you can “serve others, not yourself”
Opportunities to leverage your unique strengths through CliftonStrengths assessment & coaching