Brake Press - Fabrication Machine Operator

IEA•Kenosha, WI

22h•Onsite

About The Position

The Press Brake Operator is an advanced skilled position responsible for the set-up and operation of CNC Controlled forming, cutting, and rolling equipment. This role may also involve assisting in the operation, set-up, and training of less skilled operators. The operator works under limited supervision, resolving most problems independently, with all work subject to first piece and final inspections to ensure quality and minimize waste. The position requires adherence to the department’s 6-S standards and the Company’s Six Sigma principles. Essential duties include reviewing job orders and blueprints, running bend and forming operations using standard and custom punches, and utilizing a CNC controller for machine input and complex programming. The operator is responsible for adjusting ram and back gauge locations, checking dimensions with precision instruments, producing parts for assembly, meeting customer specifications, performing spot inspections, configuring bend allowances for various metals, ensuring machine calibration and cleanliness, and performing routine maintenance. The role also involves preparing and cleaning product surfaces, monitoring machine performance, maintaining a clean work area, and adhering to IEA’s ISO and Quality standards, all while working safely.

Requirements

Working knowledge of metal fabricating/forming practices and processes.
Working knowledge of operating procedures for press brake and Ring Roller.
Ability to read and understand job specifications, shop drawings, and blueprints.
Ability to perform intermediate math computations associated with metal fabrication.
Knowledge of properties of structural metals and related items.
Skill in using and maintaining fabricating equipment and related tools of the trade including scales, protractors, fixed angle and radii gauges.
Knowledge of occupational hazards and the ability to follow safe work practices.
Ability to communicate and work effectively with others.
Five or more years of specific fabricating machine (as assigned) experience.
Forklift operator certification.
Medical approval required where applicable (eye examination to operate laser).

Nice To Haves

Formal apprenticeship training is desirable but not essential.

Responsibilities

Reviews job/production orders and interprets accompanying prints and drawings to determine job requirements.
Run bend and forming operations using standard and custom punches.
Use a CNC controller to input information into machine.
Adjust ram and back gauge locations per process control instructions and blueprints.
Checks height, depth and thickness using tape measure, calipers, gauges and other precision-measuring instruments.
Perform complex programming using all features of the press brake.
Produce parts for assembly operations.
Meet customer specifications and delivery requirements.
Program the CNC to produce new parts meeting specifications.
Perform spot inspections of parts.
Configure bend allowances for sheet metal and plate steel (stainless, aluminum & regular steel).
Ensure machine is calibrated and cleaned.
Perform all required routine and minor maintenance activities according to procedures.
Prepares and cleans product surfaces, as necessary, for desired operation.
Monitors machine performance and output during production to ensure proper results.
Cleans and maintains work area (daily), fabricating equipment and other tools of the trade.
Works in a safe manner at all times.
Ensures that all work is done in accordance with and adheres to IEA’s ISO and Quality standards.