Blending Operator II

Microbial Discovery Group•Oak Creek, WI

3d•Onsite

About The Position

The Blending Operator II (BO2) is a key role in the production process, providing advanced support in the daily operation of blending equipment, material handling, quality control, and process improvement. BO2s possess a higher level of expertise in machine operation, troubleshooting, and training junior operators. They demonstrate leadership capabilities by assisting in process optimization and ensuring compliance with production metrics. This role requires a deep understanding of Good Manufacturing Practices (GMP), equipment calibration, and workflow coordination to optimize efficiency and maintain high-quality standards. Additionally, BO2s serve as a communication bridge between production leadership, leads, and management, ensuring clear and accurate information flow regarding production schedules, equipment status, and operational challenges.

Requirements

Proven experience operating and troubleshooting blending, sampling, and packaging equipment in a production setting.
Strong mechanical aptitude with the ability to identify and resolve equipment malfunctions quickly.
Experience training and mentoring junior operators, demonstrating leadership skills within the production team.
Ability to execute batch production processes with precision, ensuring compliance with established formulas and quality standards.
Demonstrates advanced proficiency in material handling, measuring, sampling, packaging, and shipping logistics.
Proficiency in using computerized control systems for equipment operation and process monitoring.
Experience in GMP and HACCP compliance; previous audit or quality assurance exposure is a plus.
High level of independence and initiative is required, with the ability to make informed decisions to optimize production workflow.
Excellent organizational and multitasking skills to manage multiple production orders efficiently.
Strong mathematical skills for precise measuring, scaling, and batch adjustments.
Forklift certification preferred or ability to obtain certification within 30 days of hire.
High school diploma required; relevant technical certifications or training programs are a plus.
Minimum of two to three years of experience in a blending, fermentation, or production environment, with a strong understanding of industrial mixing processes.

Responsibilities

Operate all blending and packaging equipment at an advanced proficiency level, ensuring efficiency and adherence to safety protocols.
Troubleshoot equipment malfunctions and work closely with maintenance personnel to minimize downtime.
Provide mentorship and training to Blending Operator I (BO1) team members, sharing best practices and reinforcing operational standards.
Lead by example in adhering to Standard Operating Procedures (SOPs) and fostering a culture of continuous improvement.
Gather, weigh, and verify ingredients for blend processing, ensuring batch consistency and compliance with production specifications.
Select and configure the appropriate blender based on order size, ingredient characteristics, and machine capacity.
Operate precision measuring instruments and automated blending systems to achieve optimal product quality.
Conduct in-process inspections and submit samples of blends to Quality Control and third-party testing.
Package, label, and prepare finished products for shipment per production orders, ensuring proper documentation and traceability.
Maintain detailed production logs, ensuring accuracy in inventory tracking, material usage, and lot traceability.
Oversee facility cleanliness, post-maintenance sanitation, and preventative maintenance tasks to ensure equipment longevity.
Coordinate with the Quality Control (QC) department to ensure strict compliance with GMP and HACCP standards.
Participate in process improvement initiatives, identifying areas for increased efficiency, cost savings, and waste reduction.
Lead safety initiatives, ensuring proper use of Personal Protective Equipment (PPE) and adherence to all workplace safety regulations.