Battery Test Engineer

Ford • Dearborn, MI

85d • Onsite

About The Position

We're looking for an experienced Battery Test Engineer to modernize our pack-testing operations, from developing LabVIEW/NI TestStand software for end-of-line electrical and leak testers to championing new technologies that boost safety, ergonomics, and throughput. You'll lead process improvements, analyze test data, and drive equipment run-offs at domestic and international plants. Collaborating with Product Development and our joint-venture partner to maximize investment efficiency.

Requirements

• Bachelor's degree in electrical engineering or related field
• Five years of experience in Battery Test Engineering
• Application/Programming experience in LabVIEW and NI TestStand expertise is required
• Strong troubleshooting and problem-solving skills
• Strong analytical ability
• Data driven mindset and decision-making process
• Application experience in computers and electronics
• Ability to work both independently and collaboratively
• Ability to learn product function
• Manage multiple priorities simultaneously
• Ability to be flexible and adapt to a dynamic working environment and diverse team
• Comfortable with high travel demand - domestic and international
• Ability to travel (up to 50%) outside of Midwestern region during Installation, Commissioning and Launch phase of project

Nice To Haves

• Project Management experience
• Self-starter (learner and growth mindset), self-motivated with very good influential, organizational and communication skills
• Strong leadership skills with the ability to handle technical aspects of the position
• Base knowledge of various test processes (Hi-Pot, IR/OCV, Charge/Discharge, etc)
• Knowledge of battery/Array Sub-component function
• Mechanical and Controls Engineering aptitude
• Machine design knowledge/experience
• Familiarity with statistical software: Minitab
• Strong leadership skills with the ability to lead personnel located at remote sites

Responsibilities

• Improve Battery pack Test process
• Investigate and implement new technologies for battery and pack testing
• Develop standard software for battery pack end of line electrical tester
• Develop standard software for Battery pack leak tester
• Implement standardized engineered solutions for manufacturing Test equipment, prioritizing ergonomics, safety, productivity, and process conformity
• Drive investment efficiency process with Product Development (PD) and Joint Venture (JV) Partner
• Incorporate continuous improvements using ME Continuous Improvement/Lessons Learned, Deviation and Decision Record Processes
• Participate in peer reviews, sharing and cascading lessons learned
• Collaborate with cross-functional teams to optimize production/Test processes and improve product quality
• Monitor and analyze production/Test data to identify areas for improvement and implement corrective actions
• Ensure compliance with Ford safety regulations and industry standards for battery manufacturing
• Travel to domestic and international manufacturing facilities to collaborate with team members, oversee vendor runoff, and in-plant runoff
• Communicate effectively with team members, stakeholders, and JV partner to ensure project success and timely delivery of products
• Responsible for runoff, delivery and launch of new/re-tooled equipment to support new programs
• Follow quality processes such as Reconciliation Matrix/Control Plan, SCCAF, Process Failure Mode & Effect Analysis (PFMEA) and Error Proofing
• Champion review and approval of Original Equipment Manufacturer (OEM) safety risk assessments with Controls and Safety
• Attend/support all layout reviews
• Oversee the operation of production lines through launch, ensuring quality and efficiency standards are met
• Manage program timelines for assigned area and implement recovery actions

Benefits

• Immediate medical, dental, vision and prescription drug coverage
• Flexible family care days, paid parental leave, new parent ramp-up programs, subsidized back-up child care and more
• Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more
• Vehicle discount program for employees and family members and management leases
• Tuition assistance
• Established and active employee resource groups
• Paid time off for individual and team community service
• A generous schedule of paid holidays, including the week between Christmas and New Year's Day
• Paid time off and the option to purchase additional vacation time

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Industry: Transportation Equipment Manufacturing
• Education Level: Bachelor's degree