AZ CNC Machinist IV

FM Industries•Phoenix, AZ

About The Position

The CNC Machinist IV is responsible for performing accurate and timely set-ups utilizing CNC mill or lathe machining centers. Proficient in accurate change-over of machine set-ups. Ensure conformance to customer requirements using calibrated measuring equipment and visual inspection. Record and comprehend company work instructions and set-up books.

Requirements

High School diploma, GED equivalent, or Technical School.
Minimum10yearsCNC experience in a manufacturing environment.
Demonstrated ability at operating CNC Machines and interpreting G & M codes.
Changing cutting tools and accurately adjusting offsets.
Ability to set-up jobs independently.
Ability to read part drawings, apply GD&T concepts and rules to understand geometric requirements.
Ability to correctly use and interpret measuring tools including micrometers, calipers, thread gages, chamfer gages, pin gage, test indicators, drop indicators, height gages, optical comparators.
Implement 6S concepts.
Basic computer skills: Excel, Word, Outlook.
Detail oriented and strong organizational skills.
Excellent written and verbal communication skills.

Nice To Haves

Knowledgeable in Lean Manufacturing preferred
Visual inspection experience preferred.

Responsibilities

Proficient with inspection equipment. OD Mics, ID Mics, Depth Mics, Bore Gages, Gage Blocks, Gage Pins, Height Gage, Cadillac Height Stand, Calipers, Test indicators, Dial Chamfer Gages, Radius Gages, Drop Indicators, Optical Comparator.
Shop Math. Read and apply the following dimensions:(.100”, .010”, .001”, .0001”, .00001”). Addition, Subtraction, Multiplication, Division, Trigonometry, Geometry, Metric conversions, Faction conversions
Interpret drawings – Utilize GD&T and recognize GD&T symbols. Form: Flatness, Straightness, Cylindricity, Circularity. Orientation: Perpendicularity, Parallelism, Angularity. Location: Position, Profile of a surface, Profile of a line | Concentricity, Symmetry. Runout: Circular Run
Perform precision setup of proven jobs per the Work Instruction (signed-off/on applicable WI’s).
Locate and Interpret setup book
Load programs from DNC
Perform fixture changes – Align fixture in all axis
Perform tool changes – Set tool lengths/Use tool setter – Touch-off tools – Recognize tool wear – Adjust wear offsets – Document tool changes.
Independently operate assigned machine(Mill, Lathe, Grinder).
Meet quality objectives – per setup book In-process inspection criteria
Maintain established production rates
Follow safety practices per applicable machining JSA’s, and PPE requirements per department PPE matrix (Form 74-08-01).
Complete daily TPM requirements
Maintain workstation 6S standards
Proficient on multiple machines (Haas VF3, VF6, Mazak) and /or machine types (Mills & Lathes)
Capable of running all part numbers in a given part family in at least one work center
Qualified Trainer. Train new hires and employees new to the dept according to work instructions and setup books (Complete train the trainer classes)
NPI Set up. Prove out new NC programs provided by the programming dept.
Provide guidance on cutting tool and holder selection
Effectively adjust speeds and feeds and provide feedback to programming dept
Leader. Sets example for others to follow. Assists other operators. Follow all BKM’s
Trouble shoot machine issues
Identifies potential quality issues prior to occurrence
Contributes in RCCA investigations
Implements machining related corrective actions
Work directly with engineering design team and programming to dept.
Provide/recommend manufacturing methods.
Evaluate drawings and provide feedback on GD&T according to design intent.
Determine raw material dimensions.
Programming. Write and Edit NC Code at machine. CAD/CAM experience a plus.
Machine Set Up: Determine and /or create appropriate fixture based on part drawing. Determine clamping based on setup book and/or program.
Inspection: Evaluate critical features based off understanding of design intent. Determine appropriate inspection equipment and frequency.
Perform additional related duties as assigned.
Comply with applicable environmental, health and safety laws and regulations, Company policy and accepted safe work practices.