Automation - Automation Technician (A Shift)

Polytainers•Lee's Summit, MO

4d•Onsite

About The Position

POSITION SUMMARY: Reporting to the Molding Maintenance Manager, the Automation Technician is responsible for trouble shooting and repairing various IML Robots, Take-out robots, lid stacking equipment, and Vision Inspection system. The primary job function is to troubleshoot and set up robots and auxiliary equipment, also to respond to machines that require repair (blow by adjustments) or require improved performance. This person will also perform Preventative Maintenance or work on projects when time permits, as directed by the Maintenance Manager. POSITION RESPONSIBILITES: Set-up and maintain various parts handling equipment for plastic containers and lids including take-out robots, IML robots, vision inspection systems and associated equipment Load HMI programs and modify as necessary to reduce defects, improve cycle time and increase overall efficiency Read and interpret robot HMI messages/errors to accurately diagnose robot status and faults Install, diagnose, adjust, and replace various discrete sensors, photo sensors, proximity sensors, reed switches, etc.Install, diagnose, adjust, and replace various servo motors, servo drives, encoders, and cables Configure vision inspection system after label change and material change Preform start up and mid run vision system inspection including red rabbit testing, defect threshold testing, barcode/QR code testing and reject system testingPerform robotic preventative maintenance including cleaning, greasing, replacing, and rebuilding robot components as well as cleaning and maintaining associated equipment, platforms and, conveyors Install, diagnose, adjust, and replace various pneumatic cylinders, fittings, flow controls and valves Accurately complete all required documentation and record issues as instructedEnsure complete communication of all information to next shift and appropriate supervisor/manager to ensure continuation of information Identify any quality or production concerns that could affect finished product and escalate to Shift Supervisor and/or appropriate managementParticipate and contribute to continuous improvement projects Always comply with plant safety and HACCP, using appropriate PPE while performing various duties Monitor and Ensure Health & Safety / HACCP & SQF / 5S Compliance, including proactively identify and suggesting ways to eliminate hazards and participating in safety Investigations when required.Must follow food safety and cGMP processes and procedures – training is provided Note: Work is performed in a production environment with high levels of noise. Heavy lifting and prolonged standing is required. Walking, climbing, reaching, bending, kneeling, pushing and pulling and some repetitive arm, wrist and shoulder movements are required in this position.

Requirements

Educational Requirements: High School Diploma
Minimum Experience/Field: Minimum 3 - 5 years of technical experience in a fast paced, high volume lean manufacturing environment.
Courses Required: Computer Skills: Good PC skills including working knowledge of Microsoft Office applications
Communication Skills: Proven track record working with people and problem resolution and strong interpersonal, collaboration skills
Strong mechanical ability and proven ability to root cause and determine permanent corrective actions.
Mechanically inclined with a positive can-do attitude
Reliable and trustworthy with a strong work ethic, which is demonstrated in your past behaviors
Flexible and able to adapt to and work effectively within a variety of situations & with various individuals and groups.
Consistently uses good judgement while decision making, analyses problems from different angles to seek alternatives before determining best solutions
Demonstrates a strong sense of urgency, assuming responsibility without being asked in order to achieve results
Maintain an effective relationship with internal and external partners by meeting expectations, gaining trust and respect andupholding a customer focused culture

Nice To Haves

Preferred Educational Requirements: Post-secondary education, preferably in Automation
Experience in injection molded plastics and/or food packaging industry preferred
Additional Education/Experience/Skills: Experience with cameras and/or vision inspection systems.
General knowledge of In Mold Labeling (IML) and injection molding operations is highly desirable.
A bias for action and proven ability to deliver results

Responsibilities

Set-up and maintain various parts handling equipment for plastic containers and lids including take-out robots, IML robots, vision inspection systems and associated equipment
Load HMI programs and modify as necessary to reduce defects, improve cycle time and increase overall efficiency
Read and interpret robot HMI messages/errors to accurately diagnose robot status and faults
Install, diagnose, adjust, and replace various discrete sensors, photo sensors, proximity sensors, reed switches, etc.
Install, diagnose, adjust, and replace various servo motors, servo drives, encoders, and cables
Configure vision inspection system after label change and material change
Preform start up and mid run vision system inspection including red rabbit testing, defect threshold testing, barcode/QR code testing and reject system testing
Perform robotic preventative maintenance including cleaning, greasing, replacing, and rebuilding robot components as well as cleaning and maintaining associated equipment, platforms and, conveyors
Install, diagnose, adjust, and replace various pneumatic cylinders, fittings, flow controls and valves
Accurately complete all required documentation and record issues as instructed
Ensure complete communication of all information to next shift and appropriate supervisor/manager to ensure continuation of information
Identify any quality or production concerns that could affect finished product and escalate to Shift Supervisor and/or appropriate management
Participate and contribute to continuous improvement projects
Always comply with plant safety and HACCP, using appropriate PPE while performing various duties
Monitor and Ensure Health & Safety / HACCP & SQF / 5S Compliance, including proactively identify and suggesting ways to eliminate hazards and participating in safety Investigations when required.
Must follow food safety and cGMP processes and procedures – training is provided