Automation Engineer - Weld

BAE Systems • York, PA

68d • $86,460 - $146,982

About The Position

We are seeking a highly skilled Automation Engineer to support heavy manufacturing operations through advanced robotic welding and automation solutions. This role is responsible for troubleshooting automated weld systems, programming and updating robotic/PLC logic, supporting new technology insertion, and ensuring optimal weld quality and system uptime. The engineer will work cross-functionally with welding engineering, maintenance, production, and technology insertion teams to drive innovation and efficiency in weld automation.

Requirements

• Bachelor's degree in mechanical, Electrical, Manufacturing, Welding Engineering/Engineering technology and 4 years of equivalent experience
• Proven experience with collaborative robots (Cobots)
• Proven expertise in robotic programming (ABB Rapid/Robot Studio, Fanuc RoboGuide/Weld Pro)
• Knowledge of manufacturing processes, welding processes, metallurgy, and automation integration tools (visions systems, seam tracking/finding, sensors)
• Ability to lead new technology insertion projects from concept through implementation.
• Strong analytical and problem-solving skills with root cause analysis capability.
• Excellent communication skills with ability to train, document, and collaborate cross-functionally.

Nice To Haves

• 5+ years' experience in robotic welding or heavy weld automation in manufacturing (defense, shipbuilding, heavy equipment, automotive or rail preferred).
• AWS Certified Welding Engineer (CWEng) or Certified Welding Inspector (CWI)
• Robotics OEM certifications (FANUC, ABB)
• Certified Robotic Arc Welder (CRAW)
• PLC/HMI programming certifications
• Hands-on experience with PLC programming and troubleshooting (Allen-Bradley/Rockwell, Siemens)
• Familiarity with Lean, Six Sigma and Industry 4.0 practices preferred

Responsibilities

• Troubleshoot, diagnose, and resolve issues in robotic welding cells, PLCs, seam tracking/finding, vision systems, sensors, and related automation equipment
• Develop, modify, and optimize robot programs (FANUC, ABB, and equivalent) and PLC logic (Siemens, Rockwell)
• Support new technology insertion, including evaluation, pilot and integration of advanced welding and automation solutions
• Collaborate with welding engineers on parameter development, metallurgy considerations, and defect prevention
• Lead installation, commissioning, and qualification of new automation systems.
• Develop and maintain system documentation, preventative maintenance procedures, and troubleshooting guides
• Train technicians and operators in robotic programming, troubleshooting, and safe operation practices
• Drive continuous improvement initiatives to improve throughput, quality, and reliability of weld automation systems
• Ensure compliance with ANSI/RIA robotic safety standards, welding codes, and internal quality requirements

Benefits

• Health, dental, and vision insurance
• Health savings accounts
• 401(k) savings plan
• Disability coverage
• Life and accident insurance
• Employee assistance program
• Legal plan
• Discounts on home, auto, and pet insurance
• Paid time off
• Paid holidays
• Paid parental leave
• Paid military leave
• Paid bereavement leave
• Federal and state sick leave
• Company recognition program for monetary or non-monetary awards

What This Job Offers

• Job Type: Full-time
• Career Level: Mid Level
• Industry: Transportation Equipment Manufacturing
• Education Level: Bachelor's degree
• Number of Employees: 5,001-10,000 employees