Auditor(s) – QMS Audit of Manufacturing Shops (Contract)

SGS•Austin, NJ

2d•$60 - $70

About The Position

We are looking for local auditors to conduct audits in various manufacturing shops. This is not full-time work. The audits could be a day, several days, weeks, it really depends on the work. The role of the auditor is to verify if the vendor is adhering to their QC Manual through their procedures and practices.

Requirements

Minimum of 5 years of experience of auditing in the Oil and Gas industry
The auditor should have asset experience with fixed & rotary equipment inspection. (pumps, valves, filtration and Separator units, compressors, vessels etc..)
Preferably certified by IRCA or Equivalent
Must have experience with manufacturing shops QMS Audits, review of NCRs, CARs, NDE certifications, training records, warehouse SOPs, shop SOPs, and tool calibrations, etc.
Must have knowledge in fabrication and welding.
Must have coating knowledge in industry coating standards.

Responsibilities

Responsible to note all non-conformances and communicate them to the vender so they can issue internal NCRs and CARs.
Auditor should follow up with any NCRs and corrections.
Review customer complaints, open/closed NCRs/CARs, NDE certifications, training records.
Audit scope: (will vary depending on the audit)
Complete ETC Supplier Evaluation/Verification Report
All blanks must be answered. If a statement below or a question on the audit form does not apply, check or enter N/A as an answer.
Conduct pre and post Audit meetings.
Review and verify vendor’s safety program and practices.
Review practical application of quality manual
Review and evaluate implementation of written shop procedures per the QCM
Review employee use of company SOPs
Review employee access to the lasted copies of approved drawings and welding procedures
Review shop receiving and shipment per SOPs
Review SOPs and revision process
Review shop quality checks and or shop testing per SOP
Review engineering roles and responsibilities
Review QA/QC roles and responsibilities
Review non-conformances and corrective action log
Review internal auditing reports to include sub-vendors
Review welding and manufacturing during production per manufacture’s SOPs (audit should take place during production and welding)
Review and evaluate WPS/PQR (s) to the appropriate Code
Review welder’s qualifications
Review welder’s continuity log
Ensure welders have access to applicable WPS
Monitor welding per applicable WPS.
Ensure essential variables to include actual volts, amps, and travel speed are within limits
Visually inspect welds during process fabrication per applicable code of construction
Perform visual inspection of final product
Review RT film
Verify storage and handling of consumables
Review heat treatments
Review shop travelers
Review equipment and tools calibrations
Certified ISO 9001 and API shops will be audited to the applicable standards
Review safe working conditions
Review and evaluate vendor’s manufacturing process
Review Inspection, Testing and NDE procedures
Review coating facility
Review coating procedures
Inspect coating
Paint storage
Coating measurement tools
Review coating reports
Review NDE Certifications
Review NDE reporting
Review Training records
Review Corrective Action program/log
Review NCR log and closing of report
Review control of non-conforming product
Review receiving inspection and storage of raw materials
Verify Material traceability
Review of final data books
Review shop safety
Provide pictures with descriptions.
Other points required by the ETC Supplier Evaluation/Verification Report
The auditor will be required to sign an independent contractor agreement/sub-contractor agreement (1099) with SGS North America Inc. (Independent Contractor for Canada).
Work will be assigned on as needed basis and will be paid for the hours/days and other applicable cost items for the hours/days spent on the assigned work.
The work duration could be a day or several days or several weeks.
Each time an audit is completed an invoice with a time sheet is expected to pay the auditor for the completed job.
Normal payment terms of the contract is 15 to 20 days after receipt of invoice.