Assembly Process Development Engineer

Keysight Technologies, Inc.•Santa Rosa, CA

3d•$114,000 - $191,000

About The Position

Keysight is at the forefront of technology innovation, delivering breakthroughs and trusted insights in electronic design, simulation, prototyping, test, manufacturing, and optimization. Our ~15,000 employees create world-class solutions in communications, 5G, automotive, energy, quantum, aerospace, defense, and semiconductor markets for customers in over 100 countries. Learn more about what we do. Our award-winning culture embraces a bold vision of where technology can take us and a passion for tackling challenging problems with industry-first solutions. We believe that when people feel a sense of belonging, they can be more creative, innovative, and thrive at all points in their careers. About the Team The Precision Meso-scale Technology Center (PMTC) is a collaborative team of engineers, technicians, and manufacturing specialists. We combine traditional and advanced technologies to develop extremely high-precision components that power Keysight’s industry-leading test & measurement equipment. About the Role We’re seeking an Assembly Process Development Engineer to lead the development, stabilization, and optimization of manufacturing processes for high-precision magnetic components, with a primary focus on YIG sphere production development. In this hands-on role, you’ll work closely with engineers and technicians to accelerate capability and ensure long-term production readiness for critical RF programs. You’ll apply your technical expertise in mechanical engineering, tool design, and process engineering to bridge the gap between R&D and production, ensuring high-quality, efficiency, and scalable assembly manufacturing.

Requirements

Bachelor’s or Master’s degree in Mechanical Engineering, or related field.
2–5+ years of experience in precision assembly, manufacturing, or process/tool design
Proficiency in 2D/3D CAD systems (preferably Siemens NX) and blueprint interpretation.
Strong analytical and troubleshooting skills.
Excellent communication and organizational skills.

Nice To Haves

Experience with process development for assembly components (e.g., YIG spheres, Glass-to-Metal seals, housings).
Automation and PLC experience
Familiarity with RF, microwave, or mm-wave applications.
Working knowledge of GD&T and practical metrology principles.
Background in process improvement (Lean, Six Sigma, or similar).
Proficiency with vision measurement tools (Keyence, Nikon, Zygo, etc.).

Responsibilities

Lead process development and stabilization for YIG sphere manufacturing and related magnetic components.
Design, implement, and optimize tooling and workflows for high-precision magnetics production.
Collaborate with technicians and engineers to troubleshoot issues and drive continuous improvement.
Analyze measurement data and provide manufacturability recommendations to engineering teams.
Support equipment commissioning, upgrades, and CapEx projects for magnetics manufacturing.
Maintain and update technical documentation, CAD models, and process records.
Train production operators and support knowledge transfer for new processes.
Manage and prioritize project tasks, balancing immediate needs with long-term goals.