Advanced Lead Industrial Automation Engineer

GE Aerospace-posted 21 days ago

Full-time • Mid Level

Rutland, VT

5,001-10,000 employees

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Join our team as an Automation Engineer to develop, deploy, and continuously improve industrial robotic automation systems. You'll design and program controls, lead integration and commissioning, support production, and mentor technicians-driving measurable improvements in Safety, Quality, Delivery, and Cost.

Design and Programming - Develop, modify, and optimize PLC, HMI, and robot programs for new and existing systems.
Program and tune FANUC robots (TP programming; frames, tool offsets, motion paths; vision guidance).
Design control architectures using GE or Emerson PLCs, including network layouts, safety circuits, and motion strategies.
Specify and configure hardware (servo drives, sensors, safety devices) and industrial networks (Ethernet/IP, Modbus TCP, Profinet, DeviceNet)
Integration and Commissioning - Lead installation, debugging, and commissioning of FANUC robotic cells and assembly systems.
Collaborate with mechanical and process engineering to ensure seamless equipment integration.
Validate system functionality, cycle time, quality, and safety compliance prior to production hand-off.
Compliance - Ensure systems meet OSHA, ANSI/RIA (R15.06), NFPA, and ISO/TS standards.
Implement and validate safety interlocks, e-stops, guarding, and functional safety requirements (e.g., DCS on FANUC, safe torque off).
Support and Training - Troubleshoot controls, robotics, and network issues impacting uptime and first-pass yield.
Establish preventive maintenance and error recovery routines (e.g., FANUC error recovery, safe homing, controlled restarts).
Train and mentor maintenance, production, and automation technicians on proper system use and troubleshooting.
Continuous Improvement - Identify and implement automation upgrades to improve throughput, quality, and operator safety.
Lead retrofits using FANUC robots with advanced motion and control strategies on GE/Emerson PLCs.
Apply Lean principles to reduce cycle time, scrap, and variation.
Outside Vendor (OV) Projects - Develop machine specifications; support vendor selection and platform alignment (FANUC, GE/Emerson).
Participate in design reviews, progress meetings, FAT/SAT, and acceptance testing.
Update machine specifications and documentation throughout the project lifecycle
Growth - Additional training or education may be required to fulfill the capability required to meet these duties and responsibilities.

Bachelor's Degree accredited in college or university (or a high school diploma / GED with a minimum of 4 years of experience in automation manufacturing experience) + Minimum of 3 years of automation manufacturing experience

5+ years in manufacturing, including 3+ years in an automation-focused role
Hands-on experience programming and designing industrial automation systems with:
FANUC robots (TP programming, frames/tools setup, vision integration)
GE or Emerson PLCs (ladder, structured text; HMI development) Servo systems and machine vision (e.g., Cognex, Keyence) integration
Electrical control design and mechanical design exposure for automation systems
Proficiency with industrial networks and communications (Ethernet/IP, Profinet, DeviceNet, Modbus TCP, serial, Ethernet) and associated troubleshooting
Scripting experience (Python, VB, or C#) for robot interface, HMI development, productivity tools, etc.
Demonstrated leadership, mentoring, communication, problem-solving, and analytical skills
Bachelor's degree in Robotics, Computer Science, Electrical Engineering, Mechanical Engineering, or equivalent experience
Strong PC/software skills
Experience with mechanical CAD (Siemens NX, SolidWorks)
Broad exposure to production machinery, sensors, and industrial power systems
Strong knowledge of mechanical drives; hydraulic, pneumatic systems; PLC/HMI systems; servo and motion; machine vision
EOAT design experience
Field experience directing and coordinating operation, maintenance, and repair at plant or customer sites
On-site I/O checkout, startup, and commissioning experience (FAT/SAT)
Focused: quick learner, strategically prioritizes work, committed
Leadership ability: strong communicator, decision-maker, collaborative
Problem solver: analytical-minded, challenges existing processes, critical thinker

GE Aerospace offers comprehensive benefits and programs to support your health and, along with programs like HealthAhead, your physical, emotional, financial and social wellbeing.
Healthcare benefits include medical, dental, vision, and prescription drug coverage; access to a Health Coach from GE Aerospace; and the Employee Assistance Program, which provides 24/7 confidential assessment, counseling and referral services.
Retirement benefits include the GE Aerospace Retirement Savings Plan, a 401(k) savings plan with company matching contributions and company retirement contributions, as well as access to Fidelity resources and planning consultants.
Other benefits include tuition assistance, adoption assistance, paid parental leave, disability insurance, life insurance, and paid time-off for vacation or illness.

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