Additive Manufacturing - Subject Matter Expert

Apple Inc.•Santa Clara, CA

52d•Onsite

About The Position

Imagine what you could do here. At Apple, new ideas have a way of becoming extraordinary products, services, and customer experiences very quickly. Bring passion and dedication to your job and there's no telling what you could accomplish. The people here at Apple don't just create products - they create the kind of wonder that's revolutionized entire industries. It's the diversity of those people and their ideas that inspires the innovation that runs through everything we do, from amazing technology to industry-leading environmental efforts. Join Apple, and help us leave the world better than we found it. The Advanced Process Lab is a development space with equipment dedicated to developing processes for the Manufacturing Design team. In our lab the primary focus will be metal additive manufacturing. This is a hands on position and requires candidate to be on site 5 days a week to drive projects to completion.

Requirements

MS or PhD in mechanical, chemical, material science, or related fields preferred
Experience and training with safe handling and disposal of powdered metals including titanium
Experience with metallographic measurement including mount, polish, etching, microscope imaging, and basic metrology such as Instron, hardness testing, and 3D scanning.
Experience managing material characterization efforts with outside labs
Experience with generating process control plans and corresponding quality plans at contract manufacturers
Ability to lift 50 lbs, and operate machine tools such as grinder, polisher, bandsaw, lathe and mill
Ability to be qualified to operate forklift
Ability to work in an isolated lab environment
Ability to travel up to 25% is required
Applies a hands-on approach to engineering and problem-solving
Demonstrates commitment and tenacity; a self-starter who learns quickly and adapts to find new solutions in the face of adversity
Communicates technical information clearly and persuasively in both written and verbal forms, adapting content to suit the intended audience
Employs project management tools to effectively plan and track work to completion; diligent and reliable in completing tasks and balance priorities independently
Experience on the shop floor in a professional context

Nice To Haves

Knowledge of advanced materials characterization techniques including: SEM, TEM, ICP-OES, Optical Profileometry

Responsibilities

Support day to day operations of a metals additive manufacturing lab including safe setup, operation, and all maintenance from a variety of equipment manufacturers.
Develop and document processes including all parameters, consumables and secondary operation requirements to meet defined specifications
Conduct process optimization DOE's, using data and hands-on approaches together to find solutions to sophisticated challenges
Hands on lab expectations: transport and load powders, prepare build plates with CNC equipment, run metal 3D print build jobs, and support post processing such as de-powdering, cleaning, heat treatment, wire EDM, and inspection.
Proficiently use hand, power, and pneumatic tools for various tasks.
Handle powder including sieving, sampling, loading, and cleaning.
Monitor builds according to a flexible schedule, and ensure traceability of all powder and parts.
Support metrology operations including dimensional inspection, and cosmetic inspection equipment.
Develop specifications and characterization techniques for raw material input inspection
Conduct material characterization of additive manufactured parts
Collaborate with 3rd party labs for advanced characterization procedures, including: SEM, TEM, XRD and other techniques to quantify microstructure and material properties
Generate test procedures for characterizing material properties, analyze data collected from test procedures and create u0026 present reports that can shared cross functional teams.
Collaborate with internal partners and equipment suppliers to develop and refine metal additive manufacturing processes and equipment
Attend trainings to learn to safely operate state of the art equipment from a variety of manufacturers, and stay up to date with current best practices.
Ability to collaborate with vendors / internal resources to close gaps in ability to operate the lab.
Ability to coordinate equipment install or removal.
Work with EHu0026S to ensure adequate compliance.
Attend OAC meetings as applicable