Additive Manufacturing Engineer – Research and Development

Elmet Technologies LLC•Coldwater Township, MI

About The Position

Elmet Technologies is the leading global provider of high-performance refractory metals and precision-engineered components for the aerospace, defense, semiconductor, and medical industries. As part of The Elmet Group, we combine advanced materials science, manufacturing expertise, and innovation to support some of the world’s most demanding applications. We are seeking an Additive Manufacturing (AM) Engineer – R&D to help advance next-generation refractory metal additive manufacturing processes. This role will play a key part in developing scientifically validated material processes that enable future commercial applications. The AM Engineer – R&D is the innovation owner for additive manufacturing within the Research & Development team. This role is responsible for developing and verifying the scientific processes necessary for the future commercial viability of refractory metal alloys. The primary objective of this position is to develop and formally deliver a Qualified Material Process (QMP) compliant with NASA-STD-6030 requirements where applicable.

Requirements

Bachelor’s degree in Materials Science, Metallurgy, or Aerospace Engineering required
3+ years of experience in metal additive manufacturing process development, preferably with high-temperature or refractory alloys
Proven experience with high-temperature post-processing, including: Hot Isostatic Pressing (HIP) Vacuum heat treatment
2+ years of experience managing Laser Powder Bed Fusion (L-PBF) production builds
Experience conducting Design of Experiments (DOE)
Proficiency with lab instruments including: Microscopes Calipers Basic inspection and measurement equipment
Strong mechanical aptitude and troubleshooting ability
Excellent documentation and organizational skills with strong attention to detail
Experience presenting technical findings to management and external audiences
Ability to produce technical research documentation, reports, and publications
Strong verbal and written communication skills in English
Experience managing controlled digital technical data
Strong commitment to following strict quality, documentation, and security protocols

Nice To Haves

Master’s degree or PhD preferred
Experience with powder metallurgy is a plus
General metrology experience is a plus

Responsibilities

Design and execute Design of Experiments (DOEs) on R&D additive manufacturing equipment to evaluate and qualify new refractory metal alloys
Utilize Statistical Process Control (SPC) to define material allowables
Develop and finalize the Qualified Material Process (QMP) package
Work directly with the in-house powder production team to: Define powder specifications Evaluate new powder batches Optimize feedstock recycling strategies
Design and monitor heat treatment and Hot Isostatic Pressing (HIP) trials to achieve required material properties and reduce internal stresses
Prepare scientific data for: Internal technical release External publications including papers and patents
Present technical findings at industry conferences and technical forums
Represent Elmet Technologies within the advanced manufacturing and materials science community
Serve as the primary owner and technical expert for the R&D additive manufacturing printer
Manage process parameters, build strategies, and experimental testing
Ensure all build files, testing data, and documentation comply with CMMC requirements for secure storage of Controlled Unclassified Information (CUI)
Work closely with the AM Technician to run experimental builds and testing campaigns
Transfer validated Qualified Material Process (QMP) packages to the Production Engineer for industrialization
Support verification runs on production printers prior to release of new products