Additive Manufacturing (3d Printing) Intern

BAE Systems • Hudson, NH

2d • $35,792 - $49,809 • Onsite

About The Position

Our employees work on the world’s most advanced electronics and products. At BAE Systems, you’ll be amongst the brightest minds, working on the aerospace and defense industry’s most difficult problems. Drawing strength from our differences, we’re innovating for the future. And you can, too. We put our customers first – exemplified by our missions: “We Protect Those Who Protect Us®” and “We Innovate For Those Who Move The World™.” Sound like a team you want to be a part of? Come build your career with BAE Systems.

The Engineering Operations Capability Group’s Additive Manufacturing (AM) Center in our Hudson, NH facility is seeking a motivated high‑school graduate for a summer internship on our fast‑moving AM team. This is a hands‑on opportunity to work with the latest industrial‑grade 3‑D printers—from fused‑filament machines to high‑resolution resin systems—and see how cutting‑edge parts are created that traditional manufacturing simply can’t achieve. Throughout the summer you’ll support the day‑to‑day flow of the AM Center, helping with everything from part‑job scheduling and printer setup to post‑processing and assembly of program hardware. You’ll assist engineers in designing, printing, and finishing novel components that demonstrate new technical concepts, gaining exposure to a wide range of high‑performance AM materials and their real‑world applications at BAE. Your days will be varied and never dull, blending mechanical‑hands‑on work with technical problem‑solving, all under the mentorship of experienced AM engineers. You’ll collaborate directly with engineers, programs, and cross‑functional stakeholders, building a solid foundation in additive manufacturing and engineering operations while contributing to projects that push the boundaries of what’s possible.

Requirements

• Mechanical aptitude – comfortable handling tools, fixtures, and able to interpret engineering drawings and model files.
• Technical communication – clear written and verbal reporting; can document build parameters, material usage, and any results in Excel or other tracking tools.
• Team collaboration & independence – works effectively both as a solo contributor and as part of a multidisciplinary engineering team.
• Organization & multitasking – manages multiple print jobs, schedules, and supply‑chain tasks without losing focus on safety or quality.
• Software proficiency – Microsoft Office suite (Word, Excel, PowerPoint) and beneficial if familiar with database use (Access or similar) for inventory and reporting.
• Safety‑first mindset – follows lab safety protocols, maintains a clean work environment, and promptly reports hazards or equipment issues.

Nice To Haves

• Hands‑on experience - building, assembling, or repairing mechanical components (e.g., robotics clubs, shop class, maker‑space projects).
• Prior exposure /use - of 3‑D‑printing hardware (FDM, SLA, or similar) and the associated slicing software (e.g., Cura, PrusaSlicer, PreForm).
• Familiarity - with a CAD packages such as SolidWorks, PTC Creo, Fusion 360, or another parametric modeling tool.
• Demonstrate - ability to follow written procedures, maintain accurate logs, and track inventory in a workshop or lab setting.

Responsibilities

• Manage Production Queues: Work side‑by‑side with the AM Center team to track job schedules, prioritize print orders, and keep the production line running smoothly.
• Prepare and Verify Build Files: Import, clean, and review 3‑D model files; set up machine parameters, slice files, and confirm that parts meet design specifications before printing.
• Operate and Monitor Printers: Run fused‑filament (FFF) and resin‑based printers, perform routine calibrations, and troubleshoot issues in real time to ensure high‑quality builds.
• Post‑Process Printed Parts: Execute support removal, part assembly, insert installation, and finishing operations; inspect finished components and package them for delivery to engineering programs.
• Interpret Technical Documentation: Read hardware model files and engineering drawings, identify required inserts or fixtures, and assist in installing them on printed parts.
• Track Material Inventory: Monitor consumables (filaments, resins, build plates, etc.), log usage in the inventory system, and notify the Materials Manager when stock falls below reorder thresholds.
• Coordinate Supplies & Logistics: Gather and stage all necessary tools, post‑processing hardware, and ancillary supplies needed for each print job; ensure workstations remain organized and stocked.
• Support Design Iterations: Collaborate with engineers to make minor design adjustments, update CAD files, and re‑print prototypes as directed.
• Document Work & Report Results: Log build parameters, material usage, and print outcomes in the database spreadsheets; generate brief status reports as needed for program leads and the AM Center manager.
• Contribute to Continuous Improvement: Identify opportunities to streamline workflows, suggest enhancements to the internal BAE Systems AM Center portal, and share ideas for better safety, cleanliness, or efficiency.
• Maintain a Safe, Clean Workspace: Follow all safety protocols, keep the lab tidy, and adhere to compliance standards for equipment and material handling.

Benefits

• Temporary employees generally are not eligible for BAE Systems benefits, but can elect to participate in the 401(k) savings plan.
• Temporary employees working 20+ hours per week are eligible for medical benefits, the employee assistance program, and business travel accident insurance.

What This Job Offers

• Job Type: Full-time
• Career Level: Intern
• Education Level: High school or GED