Process Control Engineer

About the position

The Process Control Engineer position provides technological and engineering expertise for the implementation of new process control technology and equipment; evaluates and resolves problems with existing process control systems utilizing vendor and/or mill maintenance support when necessary; designs and programs changes to the existing process control systems as needed. This position ensures the control systems are properly deployed to provide the greatest return on investment regarding production, costs, quality as well as safe and environmentally sound operations. The Process Control Engineer reports to the E&I Maintenance Superintendent.

Responsibilities

• Utilizes modern process control theory to design and configure systems on new and existing processes.
• Assists project engineers and managers in the planning, development, and implementation of capital projects.
• Engages in development of short and long-term planning of system upgrades and migrations.
• During project design, assists with coordinating the development of control logic and system configuration between the Operating Department and control system suppliers.
• Participate in factory checkout of equipment prior to delivery to confirm design and functionality.
• Writes operator training manuals and assists with control system operator training.
• Generates procedures used by Maintenance, Operations, and peers.
• Works closely with Operations and Engineering personnel to develop job scopes.
• Writes functional specifications for vendor use in quotations.
• Maintains a strong emphasis on process improvement projects -- customer focused innovations, cost saving improvements, process optimization, etc.
• Utilizes a proactive approach and project skills to develop solutions to short- and long-term issues.
• Designs and implements control system logic based on process knowledge, applicable safety and environmental requirements, operational need, and maintenance requirements that provide clearly defined benefits.
• Works closely with Maintenance and Operations to identify and resolve issues.
• Leads troubleshooting efforts of systems and processes.
• Promotes technical skills in E&I technicians.
• Manages and directs consultants, contractors, and vendors during controls related projects.
• Provides weekend and off-hour availability to support Process Control and IT mill needs as well as startup support from planned and unplanned shutdowns.
• Adheres to all mill safety rules, participates in or may lead safety programs and meetings with the goal of improving safety at the mill.
• Supports the mill behavior-based safety program.
• Maintains mill-wide data historian (OSIsoft Pi) and related interfaces.
• Evaluates, troubleshoots, and maintains system hardware.
• Performs other duties as assigned.

Requirements

• B.S. Degree in Chemical or Electrical Engineering is preferred, other engineering degree acceptable with adequate DCS, PLC and HMI application experience.
• Minimum of five years of industrial experience preferred with degree or 10 years plus of industrial experience in DCS, PLC and HMI applications would be required with two-year degree or equivalent military experience.
• Strong knowledge of field instrumentation, control devices, and motor controls required.
• Process control experience within the paper industry preferred.
• Strong troubleshooting skillset for evaluating root cause and addressing technical issues with long term solutions in mind.
• Experience with Honeywell TDC, Honeywell Experion, Valmet, Rockwell & Modicon DCS & PLC Systems.
• Experience with AC and DC variable speed drives.
• Strong computer skills including systems deploying VMWare.
• Experience with Ethernet networks including configuration of switches, routers and VLANs.
• Experience with Industrial Communication Protocols including Modbus TCP/IP and Ethernet IP.
• Experience with control loop tuning and performance evaluation tools.
• Strong written and verbal communication skills.
• Results oriented individual capable of handling projects individually, yet able to work efficiently in a highly team-oriented environment.
• Ability to drive large scale control system projects from concept to commissioning.

Nice-to-haves

• Point / PowerApps / Flow knowledge a plus.

Benefits

• Corporate culture based on integrity, respect, accountability, and excellence.
• Comprehensive training with numerous learning and development opportunities.
• An attractive salary reflecting skills, competencies, and potential.
• A career with a global packaging company where Sustainability, Safety and Inclusion are business drivers and foundational elements of the daily work.