Principal Controls & Instrumentation Engineer, Vision Systems (Onsite)

Insulet Corporation•Acton, MA

1d•$142,800 - $214,200•Onsite

About The Position

Join Insulet’s Global Equipment Engineering team, where innovation, cutting-edge technology, and collaboration come together to power life-changing medical devices. In this Principal-level role, you’ll lead the design and implementation of advanced automation and vision systems that drive high-performance manufacturing. The Principal Controls & Instrumentation (Vision Systems) Engineer provides engineering and technical resource expertise to maximize the Automation Systems Group’s contribution to company performance. The Controls & Instrumentation Principal Engineer serves as one of the leaders of the technical community, working effectively and collaboratively with all technical disciplines and functions, both internally and externally, developing new technologies and processes for existing and new product production. This role is responsible to design, build, and implement the most cost-effective manufacturing controls hardware and software to meet the automation needs of a very dynamic and technically challenging business.

Requirements

In depth and prolonged experience in designing, debugging, specifying, selecting, manufacturing acceptance, installation, startup, commission and validation of instrumentation and control systems for fully automated and advanced discrete component assembly.
Sound technical skill set incorporating a breadth of automation instrumentation and controls design principles.
Technical mastery in the field of engineering for automation instrumentation and controls systems.
Allen Bradley PLC experience is a must.
Bachelor of Science in Electrical Engineering.
15+ years of hands on automation controls design experience.
Solid problem solving skills.
Capable of responding to barriers, problems, and challenges with internal manufacturing or external equipment suppliers.
Able to effectively deal with conflict and openly communicate and lead team members to successful resolution.
Demonstrated ability to work effectively while leading others in a teaming environment across multiple geographical locations and across various functional areas and roles.
Must possess strong verbal and written communication skills.

Nice To Haves

Master of Science in Electrical Engineering is a plus.
Development, testing, and implementation of PLC/SCADA application software for manufacturing processes, equipment, and systems is a plus.
Having done so in a regulated and/or medical device industry is a plus.
Proven ability to manage multiple projects is a plus.
Strong Knowledge of VFD and Servo drives (AB & SEW preferred).
Expert in machine vision is required (Keyence and Cognex etc.).
Extensive knowledge of servo motion control concepts and robotics (ABB preferred).
SQL Server Database knowledge and Visual Basic Programming a plus.
Possessing a solid understanding and demonstrated ability of implementing machine and process safety considerations a strong plus.
Knowledge of CE, UL, SCCR & NFPA-70E&79 regulations a plus.

Responsibilities

Design, development, specification and implementation of automation instrumentation and controls systems for assembly and packaging processes.
Continuous improvement efforts, obsolescence programs, technology transfers and new product development.
Design, debugging, specifying, selecting, manufacturing acceptance, installation, startup, commission and validation of instrumentation and control systems for fully automated and advanced discrete component assembly.
Development, design and hands-on technical aptitude of machine vision and controls for newly built custom automation machines – significant exposure to industrial manufacturing environments.
Development, prototyping, simulation, design and troubleshooting of software and hardware controls including: vision inspection, electrical schematics, panel layouts, facility inputs, networking, device communications, Programmable Logic Controllers - Allen Bradley is a must, Human Machine Interfaces, general purpose computers used in industrial applications, complex motion control, robotics programming, microprocessors, servo control, pneumatics, sensors and vision systems.
Development, testing, and implementation of PLC/SCADA application software for manufacturing processes, equipment, and systems.
Understand user requirements of complex types of products, translate these into a complete conceptualized automated value stream controls solution; Creates or coordinates the hardware and software design solutions for novel or complex problems; integrates regulatory and operational needs, and assesses cost benefit.
Management and oversight of vendor communications and collaboration.
Critically review engineering designs and ensure adherence to company design and development guidelines and Sops.
Build the capability of others to ensure successful project execution. Engages and energizes others to reach their fullest potential and performance. This can include, but is not limited to improving business process systems, developing training aides and SOPs, and providing feedback to discipline owners for future designs.
Design and implement complex Machine Vision, Laser, and Measurement Systems to be utilized for quality control on high-speed discrete component assembly equipment.
Travel based on business needs. Length of travel will vary. Anticipated travel is estimated to be 15%.