Industrial Automation Engineer

Ocean State Job LotNorth Kingstown, RI
Hybrid

About The Position

The Industrial Automation Engineer role at Ocean State Job Lot ("OSJL" and "Company") is a high-impact, technical position centered on leading the design, commissioning, and continuous improvement of our critical warehouse automation infrastructure. This role will be responsible for the successful execution of a conveyor system re-control project, ensuring seamless integration, and leveraging modern industrial software solutions.

Requirements

  • Bachelor’s degree in Electrical, Automation, Controls, or Computer Engineering, or equivalent practical experience in high-level industrial controls environments is required.
  • Expert-level proficiency in the development, deployment, and optimization of PLC logic, or 5 or more years of experience as a Controls or Automation Engineer is required.
  • Proficiency in Rockwell Automation ControlLogix and CompactLogix controllers is required.
  • Deep experience in structured text and object-oriented PLC programming is required.
  • Demonstrated experience using PlantPAx libraries to build modular and maintainable code is required.

Nice To Haves

  • A proven track record in warehouse automation (WCS/PLC interaction), high-speed conveyor and sortation systems, as well as food and beverage plant automation is preferred.
  • Direct experience with re-control or brownfield automation upgrades and a background working with or for SIs is preferred.
  • Advanced diagnostics of production-critical issues involving PLCs, HMIs (FactoryTalk View/Ignition), and industrial control networks is preferred.
  • High level of ownership and the ability to pivot between a technical contributor, project coordinator, while managing multiple parallel projects.
  • Demonstrated experience designing, implementing, or supporting warehouse technologies such as Print and Apply systems, Scan tunnels, conveyor control, sorter routing is preferred.
  • Experience with robotic equipment in an e-warehouse environment, including robotic arms, depalletizers, and palletizers, is preferred.
  • Working knowledge of PLC logic is preferred.
  • Participation in the full lifecycle of re-control systems projects is preferred.

Responsibilities

  • Support and continuously improve automation systems within a high-throughput distribution center environment to ensure maximum throughput.
  • Support development optimization of Programmable Logic Controllers (PLC) logic for conveyor and sortation systems, robotics interfaces, barcode scanning/routing, and print-and-apply labeling systems.
  • Lead the full-cycle commissioning, testing, and validation of the new conveyor control systems during project startup, working closely with external System Integrators (SIs) and internal teams.
  • Design and refine sorter and print-and-apply logic, ensuring robust exception handling, efficient material flow, and comprehensive system diagnostics.
  • Diagnose and resolve complex production issues related to PLCs, HMIs, and control networks.
  • Partner with operations, maintenance, and IT and Operations Teams, while managing relationships with external integrators.
  • Implement and maintain data acquisition systems (e.g., OPC-UA) to monitor key performance indicators such as system throughput, overall equipment effectiveness, and jam rates, translating raw data into actionable insights for the operations team.
  • Provide L3 on-call support during critical startup phases to immediately diagnose and resolve complex production issues related to PLCs, HMIs, and control networks as needed.
  • Providing primary support and driving continuous improvement of automation systems in high-throughput distribution centers, ensuring maximum uptime and efficiency.
  • Maintenance of structured, scalable control architectures using PlantPAx libraries and Rockwell Automation best practices.
  • Maintaining a high degree of operational agility by pivoting between core tasks and emerging priorities as dictated by business needs and project lifecycles.
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